Asymmetric Engine Operation for In-Flight Performance Testing

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Solution Overview

Problem

Maintaining stable engine performance during in-flight tests of gas turbine engines is challenging due to variations in flight conditions, making it difficult to obtain valid data for assessing engine health and ensuring long-term engine health.

Innovation Solution

The method involves operating a first engine at a low power level in an output speed governing mode and a second engine at a higher power level in a core speed governing mode, allowing the second engine to maintain thermodynamic stability while performing an engine performance test, and transitioning between asymmetric operating regimes to optimize fuel efficiency and power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an engine performance test is conducted during flight, then engine health assessment is improved, but stable operating conditions deteriorate due to flight condition variations

Engineering Contradiction:
Improveengine health assessment accuracyVSAvoidoperating conditions stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent divides the engine testing function into two distinct modes: a first engine operates in output speed governing mode while a second engine operates in core speed governing mode. This segmentation allows one engine to maintain stable thermodynamic conditions for testing while the other adapts to flight condition variations, thereby resolving the contradiction between measurement precision and operating stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the governing mode parameter from traditional single-mode operation to dual-mode operation. By transitioning one engine to core speed governing mode (as opposed to output speed governing), the system achieves thermodynamic stability suitable for precise performance measurement while maintaining overall flight operation flexibility.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If one engine operates at high power level for testing, then test data accuracy is improved, but fuel consumption increases

Engineering Contradiction:
Improvetest data accuracyVSAvoidfuel consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements asymmetric engine operation where one engine (the second engine) operates at a higher power level in core speed governing mode to provide stable test data, while the other engine (the first engine) operates at a lower power level in output speed governing mode. This asymmetric configuration allows accurate testing to be performed on one engine while the other engine compensates by operating efficiently, thereby reducing overall fuel consumption compared to running both engines at high power.

Inventive Principle:
Principle #4Asymmetry

3Use of energy by moving object

If dual-engine asymmetric operation is implemented, then fuel efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent makes both engines capable of operating in multiple governing modes. Each engine can function in either output speed governing mode or core speed governing mode, providing multi-functionality. This universality allows the system to achieve fuel-efficient asymmetric operation without requiring additional specialized equipment, as the existing engines can adapt to different operational roles based on testing requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3835565B1System and method for testing engine performance in-flight
Publication Date: 2022.09.28 PRATT & WHITNEY CANADA CORP
  • EP3835565B1 patent drawingFigure 1A
  • EP3835565B1 patent drawingFigure 1B
  • EP3835565B1 patent drawingFigure 2

AI summary

Systems and methods (300) for testing engine performance in-flight in an aircraft (1) having a first engine (10A) and a second engine (10B) comprise operating the first engine (10A) at a first power level in an output speed governing mode, operating the second engine (10B) at a second power level greater than the first power level in a core speed governing mode concurrently with the first engine (10A) operating at the first power level in the output speed governing mode, and performing an engine performance test on the second engine (10B) while the second engine (10B) is at the second power level in the core speed governing mode.