Asymmetric Flat ECG Lead Cable Design

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Solution Overview

Problem

Conventional electrocardiograph (ECG) systems face issues with lead cables becoming twisted or knotted due to their length and number, restricting sensor movement and hindering effective data recording.

Innovation Solution

A lead cable design featuring a sensor terminal, an intermediate segment with a non-conductive enclosure having parallel linear surfaces, and a combiner terminal segment to reduce tangling, with the intermediate segment configured to carry electrical signals from the sensor terminal to the opposing sensor terminal within a shielded and dielectric-enclosed structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional cylindrical lead cables are used to connect sensors to the ECG system, then electrical signal transmission is achieved, but the cables become twisted or knotted due to their length and number, restricting sensor movement

Engineering Contradiction:
Improvesensor movementVSAvoidcable tangling
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The lead cable is designed with an asymmetric flat profile instead of a conventional cylindrical symmetric shape. The non-conductive enclosure has a first dimension (width) that is greater than a second dimension (thickness), creating an asymmetric cross-section that prevents the cable from rotating freely and becoming knotted, while still allowing necessary sensor movement

Inventive Principle:
Principle #4Asymmetry

2Productivity

If multiple lead cables are used to connect the sensor array to the ECG system, then comprehensive cardiac data recording is enabled, but the cables twist and knot with each other, hindering effective data recording

Engineering Contradiction:
Improvedata recording efficiencyVSAvoidsignal integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The asymmetric flat profile of multiple lead cables allows them to be laid out in a more organized manner, reducing random twisting and knotting that occurs with cylindrical cables. This maintains signal integrity by preventing mechanical interference while enabling comprehensive cardiac data recording through proper cable arrangement

Inventive Principle:
Principle #4Asymmetry

3Adaptability or versatility

If long lead cables are used to connect sensors placed at predetermined positions on the patient's body to the ECG system, then complete cardiac monitoring is achieved, but the cables become tangled and restrict movement

Engineering Contradiction:
Improvesensor placement flexibilityVSAvoidcable mobility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The flat asymmetric profile provides a stable orientation that prevents excessive twisting while maintaining the length needed for sensor placement flexibility. The cable can extend to reach predetermined positions on the patient's body without becoming tangled, balancing adaptability with mobility

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design minimizes tangling of lead cables, enhancing the mobility and reliability of ECG systems by maintaining signal integrity and reducing mechanical interference, thereby improving cardiac activity data recording.

Implementation Method 1

The intermediate segment is enclosed by a non-conductive enclosure

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

The sensor conductor is enclosed by a dielectric

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Data Source

PatentUS10321839B2Lead cable for electrocardiograph systems
Publication Date: 2019.06.18 GE PRECISION HEALTHCARE LLC
  • US10321839B2 patent drawing
  • US10321839B2 patent drawing
  • US10321839B2 patent drawing

AI summary

An electrocardiogram system is provided. The system includes an array of sensors configured to generate electrical signals relating to cardiac activity. The system further includes a plurality of lead cables. Each lead cable includes a sensor terminal, an opposing sensor terminal, and an intermediate segment. The intermediate segment is interposed between the sensor terminal and the opposing sensor terminal. The array of sensors are electrically coupled to the sensor terminals. The intermediate segment is configured to carry the electrical signals from the sensor terminal to the opposing sensor terminal. The intermediate segment is enclosed by a non-conductive enclosure. The non-conductive enclosure having opposing linear surfaces and opposing lateral surfaces extending from the opposing linear surfaces. The opposing linear surfaces are parallel with respect to each other.