Asymmetric Fluid Well for Microfluidic Loading

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Solution Overview

Problem

Existing microfluidic devices, particularly Active Matrix Electro-wetting on Dielectric (AM-EWOD) devices, face challenges in efficiently loading and controlling the volume of fluid due to hydrophobic surfaces and the energetic unfavorability of aqueous fluids filling by capillary action, lacking effective methods for introducing discrete droplets and measuring inputted volumes.

Innovation Solution

A pre-filled fluid loading cassette with asymmetrically designed wells and a method where the cassette is aligned with the device's ports, allowing filler fluid to sweep assay fluid into the device, ensuring controlled and directional loading, even for fluids with surfactants, using a pre-loaded cassette that simplifies the fluid loading process and reduces user input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If hydrophobic internal surfaces are used in EWOD devices, then droplet manipulation is enabled, but aqueous fluids cannot fill into the device by capillary action alone

Engineering Contradiction:
Improvedroplet manipulation capabilityVSAvoidfluid loading ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

A filler fluid (typically oil) is introduced as an intermediary substance that enables the hydrophobic surfaces to function. The filler fluid displaces air from the device channels, allowing assay fluid droplets to be manipulated on its surface via electro-wetting, while the hydrophobic surfaces prevent the filler fluid from adhering to the channel walls.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical state of the fluid loading process by transitioning from direct aqueous fluid introduction to introducing a non-polar filler fluid first, then adding assay fluid droplets on top. This parameter change (from aqueous to non-polar fluid introduction) enables capillary filling of the device channels.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional fluid loading methods are used, then fluid can be introduced into the device, but precise volume control and metering are not achieved

Engineering Contradiction:
Improvefluid loading speedVSAvoidinput volume control precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The device is pre-filled with a controlled volume of filler fluid before use. This preliminary action establishes a known baseline volume, and subsequent addition of assay fluid droplets can be precisely metered by counting individual droplets or controlling their deposition, enabling accurate total volume calculation.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If capillary filling is attempted with aqueous fluids, then filling process is simple, but filling is energetically unfavourable due to hydrophobic surfaces

Engineering Contradiction:
Improvefilling mechanism complexityVSAvoidenergy favourability of filling
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The invention changes the chemical parameter of the introduced fluid from aqueous (polar) to non-polar (oil-based filler fluid). This parameter change transforms the capillary interaction from energetically unfavourable (positive capillary pressure required) to energetically favourable (negative capillary pressure enables spontaneous filling).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient, controlled, and accurate loading of assay fluids into microfluidic devices, improving the ease of use and reducing the risk of overloading, while ensuring the correct volume is introduced for precise biochemical assays.

Implementation Method 1

it is energetically unfavourable for aqueous fluids to fill into such a device from outside by capillary action alone

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

this technology employs the use of hydrophobic internal surfaces

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 3

working particularly well with fluids containing surfactants which reduce the surface tension at the liquid-solid interface

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Data Source

PatentEP3311918B1Fluid loading into a microfluidic device
Publication Date: 2024.09.25 SHARP LIFE SCI EU LTD
  • EP3311918B1 patent drawingFigure 1
  • EP3311918B1 patent drawingFigure 2
  • EP3311918B1 patent drawingFigure 3

AI summary

A fluid loader (18) is provided for loading fluid into a microfluidic device (10), the microfluidic device having upper and lower spaced apart substrates (17,16) defining a fluid chamber (12) therebetween and an aperture (14) for receiving fluid into the fluid chamber. The fluid loader comprises a fluid well communicating with a fluid exit provided in a base of the fluid loader. The base of the fluid loader is shaped, in use, to locate the fluid loader (18) relative to the aperture (14), and to direct fluid leaving the fluid loader via the fluid exit preferentially in a first direction in the fluid chamber (12) of the microfluidic device. In one embodiment the base of the fluid loader comprises a protruding portion (23) having at least first and second legs (23a,23b), the first leg being shorter than the second leg. In use, the fluid loader is positioned such that the first leg of the fluid loader is between a fluid loading area (32) associated with the aperture (14) and an operating area (33) of the device.