Asymmetric Imaging Optical Element for Compact Optical Scanning

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Solution Overview

Problem

Conventional optical scanning devices struggle to downsize in the main scanning direction while ensuring a sufficient light amount on the scanned surface, as they often require a larger light source unit and cylindrical lens configuration that compromises light intensity.

Innovation Solution

The optical scanning device incorporates a deflector and an imaging optical system with asymmetric imaging optical elements, where the distance from the optical axis is longer at one end than the other, and the thickness is thinner at one end portion compared to the other, allowing for a more compact design without compromising light intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the light source unit and cylindrical lens are brought closer to the deflection means to downsize the device, then the device size is reduced, but the F-number in the sub-scanning cross section increases and sufficient light amount cannot be ensured on the scanned surface

Engineering Contradiction:
Improvedevice sizeVSAvoidlight amount on scanned surface
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies asymmetry by configuring the imaging optical element with different distances from the optical axis to the effective end portions in the main scanning direction. Specifically, the distance from the optical axis to one effective end portion is set to be longer than the distance to the other effective end portion, creating an asymmetric optical path that enables downsizing while maintaining light amount

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by making the thickness of the imaging optical element vary in the optical axis direction across different effective end portions. The thickness at one effective end portion is made thinner than at the other, allowing optimized light control in different regions of the optical element to simultaneously achieve compactness and sufficient illumination

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the imaging optical element is configured with asymmetric distances from the optical axis to effective end portions, then downsizing in the main scanning direction is achieved, but the optical path configuration becomes more complex

Engineering Contradiction:
Improvedevice size in main scanning directionVSAvoidoptical path configuration
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent resolves the complexity issue by integrating the asymmetric configuration directly into the imaging optical element's structure. The asymmetric distances and varying thickness are built into the element itself, eliminating the need for additional complex optical components or arrangements, thus achieving downsizing without proportionally increasing overall system complexity

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables downsizing of the optical scanning device in the main scanning direction while maintaining a sufficient light amount on the scanned surface, improving the device's compactness and performance.

Implementation Method 1

an imaging optical system configured to guide the light beam deflected by the deflector, to the scanned surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9798138B2Optical scanning device, image forming apparatus, and imaging optical element
Publication Date: 2017.10.24 CANON KK
  • US9798138B2 patent drawing
  • US9798138B2 patent drawing
  • US9798138B2 patent drawing

AI summary

An optical scanning device includes a deflector for deflecting a light beam to optically scan a scanned region on a scanned surface in a main scanning direction, and an imaging optical system for guiding the light beam deflected by the deflector, to the scanned surface. The imaging optical system includes an imaging optical element in which, in the main scanning direction, a distance to an optical axis from one effective end portion through which a light beam that enters one end portion of the scanned region passes is longer than a distance to the optical axis from another effective end portion through which a light beam that enters another end portion of the scanned region passes. In the imaging optical element, a thickness in an optical axis direction of the one effective end portion is thinner than a thickness in the optical axis direction of the other effective end portion.