Asymmetric DC/AC Inverter Capacitance for Partial Load Efficiency

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Solution Overview

Problem

Existing alternating current power supply devices with multiple DC/AC inverters are inefficient under partial loads, leading to increased complexity, cost, and reduced power conversion efficiency, as they require numerous inverters to handle varying loads, making them uneconomical and complex.

Innovation Solution

A power supply system with a direct current power source and multiple parallel DC/AC converters of varying capacities, controlled by a controller to optimize inverter usage based on detected load power, allowing for efficient operation across a wide range of loads by selecting the appropriate combination of converters to operate, thereby increasing power conversion efficiency and reducing the number of inverters needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple DC/AC inverters are used to handle varying loads, then the power supply can operate under different load conditions, but the device complexity and cost increase

Engineering Contradiction:
Improveload handling capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the inverter system into multiple independent DC/AC inverters with different rated capacities. Each inverter operates independently and can be selectively activated based on the load demand. This segmentation allows the system to handle varying loads efficiently without requiring a single complex inverter, thereby resolving the contradiction between adaptability and device complexity.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If multiple DC/AC inverters are used to maintain efficiency under partial loads, then the power conversion efficiency improves, but the number of components and cost increase

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidnumber of inverters
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The patent assigns different rated capacities to different inverters, creating local quality variations in the system. Each inverter is optimized for specific load ranges based on its capacity. The control unit selects which inverter to operate based on the current load demand, ensuring that the operating inverter works within its optimal efficiency range. This resolves the contradiction by maintaining high power conversion efficiency across partial loads without requiring an excessive number of inverters.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If the same capacity inverters are used in parallel, then the system is simpler to design, but the power conversion efficiency drops under partial loads

Engineering Contradiction:
Improvedesign simplicityVSAvoidpower conversion efficiency under partial load
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs asymmetric inverter capacities rather than identical capacities for all inverters. By configuring inverters with different rated capacities (e.g., one inverter with capacity W/2, another with W/6, etc.), the system can more precisely match the load demand. This asymmetric configuration allows better efficiency under partial loads compared to symmetric configurations, while the control unit manages the complexity of selecting the appropriate inverter based on load conditions.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS8837179B2Alternating current power supply device and method of controlling same
Publication Date: 2014.09.16 HONDA MOTOR CO LTD
  • US8837179B2 patent drawing
  • US8837179B2 patent drawing
  • US8837179B2 patent drawing

AI summary

An alternating current power supply device comprises a DC power supply for generating direct current power, a plurality of, e.g., three first DC/AC inverter to third DC/AC inverter which are arranged in parallel and electrically connected to the DC power supply, for converting the direct current power generated by the DC power supply into alternating current power and supplying the alternating current power to a load, and a control unit for controlling the driving of the first DC/AC inverter to the third DC/AC inverter. The capacitance A of the first DC/AC inverter is set to W/6, the capacitance A of the second DC/AC inverter is set to W/3, and the capacitance A of the third DC/AC inverter is set to W/2.