3D Structure Detection Using Asymmetric Laser Illumination

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Solution Overview

Problem

Existing 3D structure detection apparatuses suffer from large space requirements and significant speckle noise due to the use of multiple laser wavelengths at identical angles, which affects the accuracy of surface and object mapping.

Innovation Solution

A compact apparatus using a measuring device to stabilize and measure the wavelengths of laser radiation, ensuring constant wavelengths for interference pattern recording, and employing multiple laser emitters with different angles of incidence to reduce speckle noise, along with a Fabry Perot interferometer for precise wavelength measurement and a micro-optic array for compact optics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple laser wavelengths are used at identical angles of incidence, then measurement precision is improved through interferometric detection, but speckle noise increases causing granular appearance in the detected surface

Engineering Contradiction:
Improveinterferometric detection precisionVSAvoidspeckle noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by illuminating the object surface with laser beams at different angles of incidence rather than identical angles. This asymmetric illumination geometry causes the speckle patterns generated by different wavelengths to be spatially distributed differently across the detector, allowing computational methods to distinguish and separate the speckle noise from the true surface topology information, thereby reducing the granular appearance while maintaining interferometric measurement precision

Inventive Principle:
Principle #4Asymmetry

2Measurement precision

If conventional holographic apparatus with multiple lasers and beam splitters is used, then 3D structure detection capability is achieved, but space requirement increases

Engineering Contradiction:
Improve3D structure detection capabilityVSAvoidspace requirement
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges multiple laser wavelengths into a single composite laser beam that illuminates the object simultaneously. This combining approach eliminates the need for separate optical paths, multiple beam splitters, and complex alignment systems required by conventional holographic apparatus. The merged beam approach achieves 3D structure detection capability while significantly reducing the spatial footprint of the apparatus

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a single laser source that generates multiple wavelengths, making this one component perform the function previously requiring multiple separate lasers. This multi-functional approach reduces the number of optical components needed and simplifies the overall apparatus configuration, thereby reducing space requirements while maintaining the ability to detect 3D structures through interferometric methods

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If laser wavelengths fluctuate due to temperature variations, then reliability of wavelength-based measurement is improved through continuous measurement, but device complexity increases with additional measuring and control components

Engineering Contradiction:
Improvewavelength stabilityVSAvoidmeasuring and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where a measuring device continuously monitors the wavelengths of the laser radiation and provides real-time data to a control device. The control device adjusts the laser operation based on this feedback to maintain substantially constant wavelengths. This closed-loop feedback mechanism ensures reliable wavelength-based measurements while automating the compensation for temperature variations and other environmental factors

Inventive Principle:
Principle #23Feedback

4Measurement precision

If short exposure time is used to freeze moving objects, then measurement precision is maintained, but signal quality may deteriorate due to reduced light accumulation

Engineering Contradiction:
Improvephase-sensitive recording accuracyVSAvoidlight signal accumulation
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent uses periodic modulation of the laser wavelengths, alternating between at least two different wavelengths in a time-varying manner. This periodic action allows the system to accumulate sufficient light signal over multiple cycles while still capturing freeze-frame images at specific moments when the object is stationary or in a known state. The interferometric detection integrates information over these periodic wavelength variations, maintaining measurement precision without requiring excessively long exposure times that would blur moving features

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate and compact 3D structure detection with reduced speckle noise, allowing for precise surface and depth information capture, even in confined spaces such as the human mouth, while maintaining high signal quality and reducing computational complexity.

Implementation Method 1

The apparatus comprises at least two laser emitters, in particular two laser diodes, which are located on a common emitter chip

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

The object beam reflected from the object and the appurtenant reference beam of one wavelength are combined and interfere with one another, the phase relationships between the two beams being recorded

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

a Fabry Perot interferometer for precise wavelength measurement

Methodology Applied
Scientific EffectFabry-Perot interferometer: Fabry-Perot Interferometer

Data Source

PatentUS9297647B2Apparatus for detecting a 3D structure of an object
Publication Date: 2016.03.29 VOCO GMBH
  • US9297647B2 patent drawing
  • US9297647B2 patent drawing
  • US9297647B2 patent drawing

AI summary

An apparatus for detecting a 3D structure of an object. The apparatus has first and second laser emitters which generate laser radiation having first and second wavelengths, respectively, the first wavelength being different from the second wavelength. Optical devices are disclosed, including a beam splitter, which splits the laser radiation of the laser emitters in each case into a reference radiation and an illuminating radiation. The illuminating radiation impinges upon the object to be measured, is reflected by the object as object radiation and interferes with the reference radiation. A detector receives the interference patterns. The laser emitters are located such that the illuminating radiation of the first and second laser emitters impinge upon the object at different angles of incidence. Also discussed is a measuring device which measures the two wavelengths of the laser radiation of the laser emitters and influences the recording of the interference patterns.