Asymmetric Component Mounting Substrate for Universal Electrical Testing

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Solution Overview

Problem

Existing substrates for measuring electrical characteristics of electronic components require separate substrates for components with symmetric and asymmetric terminals, leading to increased production costs and inventory complexity.

Innovation Solution

A substrate with laminated dielectric layers, asymmetric front-surface and back-surface component mounting electrodes, and interlayer ground electrodes, allowing for the measurement of two electronic components with asymmetric terminals as mirror images using a single substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate substrates are prepared for symmetric and asymmetric electronic components, then measurement capability for different component types is improved, but production cost and inventory complexity increase

Engineering Contradiction:
Improvemeasurement capability for different component typesVSAvoidinventory complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The substrate is designed with component mounting electrodes on both the front surface and back surface, allowing a single substrate to measure both symmetric and asymmetric electronic components. The front-surface component mounting electrode and back-surface component mounting electrode can be used independently or in combination, making the substrate universal for different component types without requiring separate specialized substrates.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate substrates are prepared for symmetric and asymmetric electronic components, then measurement capability for different component types is improved, but production cost increases

Engineering Contradiction:
Improvemeasurement capability for different component typesVSAvoidproduction cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The substrate merges the functionality of multiple specialized substrates into a single device. By integrating front-surface component mounting electrodes and back-surface component mounting electrodes on the same substrate, the invention combines the capabilities of separate symmetric and asymmetric measurement substrates, reducing production costs through economies of scale and simplified manufacturing processes.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single substrate is used for both symmetric and asymmetric components, then production cost and inventory complexity are reduced, but measurement precision for asymmetric components may be compromised

Engineering Contradiction:
Improveinventory complexityVSAvoidmeasurement precision for asymmetric components
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The substrate implements local quality by providing specialized electrode configurations in different locations. The front-surface component mounting electrode is optimized for certain component types while the back-surface component mounting electrode is optimized for other types. Each region of the substrate has tailored characteristics that ensure measurement precision for the specific component type mounted on that surface.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8698514B2Electrical characteristic measuring substrate
Publication Date: 2014.04.15 MURATA MFG CO LTD
  • US8698514B2 patent drawing
  • US8698514B2 patent drawing
  • US8698514B2 patent drawing

AI summary

An electrical characteristic measuring substrate includes a plurality of laminated dielectric layers, front-surface coplanar lines disposed at a front surface of the substrate, back-surface coplanar electrodes disposed at a back surface thereof, and interlayer ground electrodes disposed between dielectric layers. First ends of the front-surface coplanar lines define a front-surface component mounting electrode, and first ends of the back-surface coplanar lines define a back-surface component mounting electrode. The front-surface component mounting electrode and the back-surface component mounting electrode have substantially the same pattern when viewed from the direction perpendicular to the front surface. Each of the front-surface component mounting electrode and the back-surface component mounting electrode has an electrode pattern asymmetric about a substantially central line of the front surface or about that of the back surface.