Bifunctional Pigment Flake With Asymmetric Optical Surfaces

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Solution Overview

Problem

Conventional pigment flakes exhibit poor color-shifting performance due to symmetrical optical stacks leading to blending of colors on opposite sides, resulting in a poor color-shifting appearance, and lack of balanced diffraction efficiency and total reflectance.

Innovation Solution

A bifunctional pigment flake design with a multilayer optical structure featuring a first surface with a high modulation corresponding to a diffraction grating and a second surface with a reduced modulation, allowing for diffraction colors at one range of angles and interference colors at another, achieved by controlling the thickness of the pigment flake to balance diffraction efficiency and total reflectance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If symmetrical optical stacks are used on both sides of the substrate, then the pigment flake structure is simple to manufacture, but the colors blend on opposite sides resulting in poor color-shifting appearance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor-shifting performance
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by creating unequal optical stacks on opposite sides of the substrate. The first optical stack has a first set of layers with specific thicknesses and refractive indices, while the second optical stack has a second set of layers with different thicknesses and/or refractive indices. This asymmetric configuration prevents color blending between opposite sides and enables distinct color-shifting effects when viewed from different angles, resolving the contradiction between manufacturing simplicity and color-shifting performance.

Inventive Principle:
Principle #4Asymmetry

2Power

If the pigment flake thickness is increased to improve diffraction efficiency, then diffraction colors are enhanced, but total reflectance decreases

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidtotal reflectance
Core Design Contradiction:
PowerVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by systematically adjusting multiple parameters including layer thicknesses, refractive indices, and material compositions in the optical stacks. By optimizing these parameters, the patent achieves a balanced configuration where both diffraction efficiency and total reflectance are maximized simultaneously. This resolves the contradiction by showing that proper parameter selection can achieve both enhanced diffraction colors and maintained reflectance.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional interference effect pigments are used, then the structure is simple with transparent carrier, but color-shifting performance is poor due to color blending

Engineering Contradiction:
Improvestructural simplicityVSAvoidcolor-shifting appearance
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent transforms the symmetric structure of conventional pigments into an asymmetric design where the optical stacks on opposite sides have different optical properties. This asymmetric configuration eliminates the color blending problem that occurs in symmetric structures, as each side produces distinct interference patterns. The solution maintains reasonable structural simplicity while dramatically improving color-shifting appearance through the asymmetric layer design.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bifunctional pigment flake achieves balanced diffraction efficiency and total reflectance, providing distinct diffraction and interference colors at different angles, enhancing color-shifting performance and visual appeal.

Implementation Method 1

a first surface with a first modulation that corresponds to a relief of a diffraction grating... exhibit diffraction colors for a first range of angles

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The combination of optical materials with different refraction indices and different thicknesses creates interference structures

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS20250289958A1Bifunctional pigment
Publication Date: 2025.09.18 VIAVI SOLUTIONS INC(US)
  • US20250289958A1 patent drawing
  • US20250289958A1 patent drawing
  • US20250289958A1 patent drawing

AI summary

A pigment flake may comprise a multilayer optical structure. The multilayer optical structure may have a first surface with a first modulation that corresponds to a relief of a diffraction grating. The multilayer optical structure may have a second surface having a second modulation, with the second surface being opposite from the first surface and the second modulation being smaller than the first modulation such that the second surface is comparatively flatter than the first surface. The multilayer optical structure may exhibit diffraction colors for a first range of angles of the multilayer optical structure with respect to an angle of incident light, and may exhibit an interference color for a second range of angles of the multilayer optical structure with respect to the angle of the incident light.