Asymmetric Seal Assembly for Liquid Return Pumping
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Solution Overview
Problem
Conventional radial lip seals face challenges in effectively sealing and 'pumping' back small quantities of leaked liquids, such as oil, without requiring complex structural features like wave-like profiles or helical grooves in the sealing lip.
Innovation Solution
The seal assembly features an annular rigid support member with an asymmetrical, radially varying central opening that provides a varying contact pressure to the sealing lip, allowing it to 'pump' leaked liquids back into the sealed volume without complex structural features, using a conventional sealing member and support member formed through standard manufacturing processes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional radial lip seals use a symmetrical support member with uniform contact pressure, then the sealing structure is simple and easy to manufacture, but the seal cannot effectively pump back leaked liquids
Solution Approach 1:
The support member features an asymmetrical inner radial end configuration where the radial distance from the centerline varies around the circumference. This asymmetry creates non-uniform contact pressure distribution on the sealing lip, generating a pumping action that pushes leaked liquids back into the sealed volume without requiring complex structural features in the sealing lip itself.
Solution Approach 2:
The support member provides locally varied contact pressure through its asymmetrical geometry, with different radial distances at different circumferential positions. This local variation in support characteristics creates the necessary pressure differential to achieve liquid pumping while maintaining a relatively simple overall structure.
2Reliability
If the sealing lip has wave-like profile or helical grooves to pump liquids, then liquid return is improved, but the manufacturing complexity and structural features increase
Solution Approach 1:
The pumping function is extracted from the sealing lip and transferred to the support member. Instead of modifying the sealing lip with complex wave-like profiles or helical grooves, the asymmetrical pumping structure is placed in the support member, which is already part of the seal assembly and can be manufactured using standard processes.
Solution Approach 2:
The asymmetrical support member acts as an intermediary element that converts the rotational motion into a pumping action. It mediates between the simple sealing lip and the liquid pumping requirement, providing the necessary mechanical advantage through its varying radial geometry without requiring modifications to the sealing lip structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration ensures effective sealing and liquid return with a conventional seal design, enhancing the sealing efficiency by varying contact pressure around the perimeter, eliminating the need for complex structural features in the sealing lip.
Implementation Method 1
a contact pressure of the sealing lip against the running surface varies about a circular perimeter of the sealing interface
Data Source
AI summary
A seal assembly includes an annular rigid support member having a centerline and including an axial portion coupleable with the outer member and a radial portion extending inwardly from the axial portion. The radial portion has an outer end formed with the axial portion and an inner end defining a central opening disposeable around the shaft and being formed asymmetrical about the centerline and/or having a varying radial distance from the centerline. An annular sealing member has an outer portion attached to the support member and an inner portion with a first end providing a sealing lip, the sealing lip sealingly engageable with a running surface about a shaft to define a sealing interface, and a second end attached to the inner end of the support member radial portion. As such, contact pressure of the sealing lip against the running surface varies about a circular perimeter of the sealing interface.


