Asymmetric SOI Diode Structure for ESD Protection

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Solution Overview

Problem

Semiconductor devices on silicon-on-insulator (SOI) substrates are vulnerable to electrostatic discharge (ESD) damage due to their shrinking dimensions, requiring effective ESD suppression without compromising performance or increasing capacitive loading.

Innovation Solution

The development of horizontal diode structures using standard CMOS fabrication steps on SOI wafers with insulating regions for lateral isolation, allowing independent adjustment of p-n junction areas and preventing shorting between anode and cathode regions, coupled with ESD protection through BEOL interconnections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If device dimensions are shrunk to handle higher frequency signals, then processing power and switching speed are improved, but susceptibility to ESD damage increases

Engineering Contradiction:
Improveswitching speedVSAvoidESD susceptibility
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The ESD protection function is segmented from the main device structure by adding dedicated ESD suppression devices (diodes or transistors) that are spatially separated from and electrically isolated from the active circuit elements. This allows the main device to be optimized for speed while the ESD protection mechanism handles surge currents independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

ESD suppression devices act as intermediary elements between external ESD sources and sensitive internal circuitry. These devices intercept and divert ESD currents through dedicated paths, protecting the main device without requiring changes to its core structure or performance characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ESD suppression devices are added to protect against ESD events, then ESD current handling capacity is improved, but capacitive loading of input or output pins increases

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidcapacitive loading
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The ESD suppression devices are configured with specific local characteristics - using high breakdown voltage and low capacitance designs tailored for ESD protection. The suppression devices are placed only at critical I/O pins requiring protection rather than throughout the entire circuit, minimizing overall capacitive loading while providing targeted ESD protection where most needed.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If device dimensions are reduced beyond standard CMOS limits, then device size and power consumption are improved, but manufacturing precision requirements become more stringent

Engineering Contradiction:
Improvedevice sizeVSAvoidfabrication precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent transitions from planar 2D device scaling to 3D vertical structures by forming trenches through the SOI layer and creating multi-layered ESD protection architectures. This vertical dimension allows increased functional density without further lateral scaling, thereby avoiding the manufacturing precision challenges associated with sub-micron feature sizes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The ESD protection structure utilizes composite material layers including semiconductor material, dielectric materials (such as silicon dioxide), and conductive materials arranged in specific configurations. This multi-material approach enables optimized electrical performance and mechanical stability without requiring extreme dimensional precision in any single layer.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS8912625B2Semiconductor-on-insulator device with asymmetric structure
Publication Date: 2014.12.16 GLOBALFOUNDRIES US INC
  • US8912625B2 patent drawing
  • US8912625B2 patent drawing
  • US8912625B2 patent drawing

AI summary

Device structures with a reduced junction area in an SOI process, methods of making the device structures, and design structures for a lateral diode. The device structure includes one or more dielectric regions, such as STI regions, positioned in the device region and intersecting the p-n junction between an anode and cathode. The dielectric regions, which may be formed using shallow trench isolation techniques, function to reduce the width of a p-n junction with respect to the width area of the cathode at a location spaced laterally from the p-n junction and the anode. The width difference and presence of the dielectric regions creates an asymmetrical diode structure. The volume of the device region occupied by the dielectric regions is minimized to preserve the volume of the cathode and anode.