Asymmetric Surge Protection Circuit for DC Overvoltage Polarity

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Solution Overview

Problem

Current surge protection devices for DC circuits lack effective protection against overvoltages, especially in the absence of reverse polarity protection, which can lead to damage from lightning strikes and other exceptional voltage fluctuations.

Innovation Solution

An asymmetric surge protection device is introduced, featuring a neutral section with distinct positive and negative protection levels, utilizing a discharging component and drive to manage overvoltages separately, incorporating components like spark gaps, varistors, and switchable components to handle pulse currents and adjust protection levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a symmetric surge protection device is used for DC circuits, then the device structure is simple, but it cannot effectively protect against asymmetric overvoltages and may cause damage due to reverse polarity

Engineering Contradiction:
Improvesurge protection effectivenessVSAvoidprotection device structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by configuring the surge protection device with different protection characteristics for positive and negative voltage directions. The device includes a first surge protection circuit for positive overvoltages and a second surge protection circuit for negative overvoltages, allowing each direction to be protected according to its specific requirements rather than using a symmetric design that would compromise reliability.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The surge protection device is segmented into multiple independent protection circuits: a first surge protection circuit for positive voltage protection, a second surge protection circuit for negative voltage protection, and optionally a third circuit for reverse polarity protection. This segmentation allows each circuit to be optimized for its specific function while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If reverse polarity protection is added to DC circuits, then protection reliability is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvereverse polarity protectionVSAvoidcircuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Reverse polarity protection is implemented as a separate, optional third surge protection circuit that can be independently configured. This segmentation allows the reverse polarity protection function to be added without fundamentally redesigning the entire protection system, thereby managing complexity while improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The surge protection device is designed with multi-functionality, where the same basic structure can provide positive overvoltage protection, negative overvoltage protection, and reverse polarity protection through configurable circuit elements. This universality allows a single device to handle multiple protection scenarios without requiring entirely separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively protects DC circuits from both positive and negative overvoltages, accounting for the asymmetry of DC circuits and ensuring reliable operation by differentiating protection levels, thus preventing damage from voltage fluctuations.

Implementation Method 1

the positively discharging branch has a first passive discharging component, in particular a varistor, a spark gap and/or a gas discharge tube

Methodology Applied
Scientific EffectVaristor effect: Avalanche Breakdown

Implementation Method 2

the positively discharging branch has a first passive discharging component, in particular a varistor, a spark gap and/or a gas discharge tube

Methodology Applied
Scientific EffectElectrical breakdown: Electric Spark

Implementation Method 3

the positively discharging branch has a first passive discharging component, in particular a varistor, a spark gap and/or a gas discharge tube

Methodology Applied
Scientific EffectGas discharge: Townsend Discharge

Data Source

PatentUS12199423B2Asymmetric overvoltage protection apparatus, DC circuit arrangement and DC network
Publication Date: 2025.01.14 DEHN SOHNE GMBH CO KG
  • US12199423B2 patent drawing
  • US12199423B2 patent drawing
  • US12199423B2 patent drawing

AI summary

An asymmetric surge protection device for a DC circuit (16) has a negative side (32) which can be connected to a current output (28) of the DC circuit (16), a positive side (30) which can be connected to a current input (26) of the DC circuit (16), and an asymmetric neutral section (34). The asymmetric neutral section (34) has a positive protection level (Vp) for a positive voltage (V) between the positive side (30) and the negative side (32), and a negative protection level (Vn) for a negative voltage (V) between the positive side (30) and the negative side (32), the positive protection level (Vp) being different from the negative protection level (Vn).Furthermore, a DC circuit arrangement (14) and a DC network (10) are shown.