Asymmetric Surgical Protective Device for Trocar Sealing Elements

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Solution Overview

Problem

Existing surgical protective devices for sealing systems face challenges in manufacturing and positioning due to the need for overlapping protective elements, which can result in an unnecessarily thick package and complicate the handling and protection of surgical sealing elements during instrument insertion.

Innovation Solution

A ring-shaped surgical protective device with asymmetrically configured protective elements that are connected to a main body via a film hinge, allowing for easy handling and positioning, and enabling secure protection without excessive material thickness, as the elements can be swiveled to cover the sealing element effectively without overlapping excessively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If protective elements are arranged to overlap to ensure complete coverage of the sealing element, then protection reliability is improved, but device complexity and material thickness increase

Engineering Contradiction:
Improveprotection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective elements are designed with articulation points that allow them to dynamically adjust their position and orientation. This dynamic capability enables the elements to adapt to instruments of varying diameters and shapes, providing complete coverage without requiring excessive overlapping of rigid structures, thereby reducing device complexity while maintaining protection reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The protective elements feature asymmetric configurations with different edge profiles (convex and concave edges). This asymmetry allows optimized positioning and reduced overlapping requirements when elements are arranged circumferentially, as each element can be precisely oriented to maximize coverage efficiency, reducing the total number of elements needed and simplifying the overall device structure.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If multiple protective elements are arranged circumferentially to cover the sealing element, then protection coverage is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveprotection coverageVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protective device is segmented into multiple identical or similar protective elements that can be manufactured using the same process and then assembled around the sealing element. This segmentation allows for standardized manufacturing of individual elements while achieving comprehensive coverage through their circumferential arrangement, simplifying the overall manufacturing process compared to creating a single complex protective structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective elements are designed to be nested or closely positioned around the sealing element, with each element fitting into the circumferential sequence. This nesting arrangement maximizes space utilization and ensures complete coverage while minimizing the total material required and simplifying the manufacturing of the overall protective device structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If protective elements are made thicker to ensure adequate protection, then protection capability is improved, but handling and positioning difficulty increases

Engineering Contradiction:
Improveprotection capabilityVSAvoidhandling and positioning
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protective elements incorporate articulation points that enable them to flex and adjust during handling and positioning. This dynamic flexibility allows thin-walled elements to be easily manipulated and positioned without excessive thickness, while still providing adequate protection when properly positioned, thereby improving ease of operation without sacrificing protection capability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10016216B2Surgical protective device for a surgical sealing element and surgical sealing system
Publication Date: 2018.07.10 AESCULAP AG
  • US10016216B2 patent drawing
  • US10016216B2 patent drawing
  • US10016216B2 patent drawing

AI summary

The invention relates to a surgical protective device for a surgical sealing element of a surgical sealing system comprising a trocar sleeve, the surgical sealing element having an expandable insertion opening. Said protective device comprises a ring-shaped or substantially ring-shaped main body adapted to be arranged on the trocar sleeve, on a part thereof or on the sealing element and defines a through-opening with a plurality of protective elements arranged in the circumferential direction and extending parallel to or pointing towards a longitudinal axis of the protective device. Each of the protective elements is configured asymmetrically in relation to a plane containing a longitudinal axis defined by the main body.