Asymmetric Vane Pump Rotor for Reduced Engine Noise

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Solution Overview

Problem

Existing vane pumps for internal combustion engines suffer from suboptimal running smoothness and associated vibrations and noise due to inefficient energy distribution and structural issues.

Innovation Solution

The vane pump features an inner rotor with asymmetrically arranged vanes in radial slots, scattering energy into both primary and secondary orders, reducing vibrations and noise by irregularly transmitting torque forces, thereby enhancing smoothness and quiet operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If vanes are arranged symmetrically on the inner rotor, then the structure is simple and easy to manufacture, but vibrations and noise increase due to concentrated energy transmission

Engineering Contradiction:
Improvevane arrangement simplicityVSAvoidvibrations and noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies asymmetry by arranging the vanes on the inner rotor at different angular positions rather than evenly spaced. Specifically, the vanes are positioned at angles that are not multiples of 360°/number of vanes, creating an asymmetric pattern that scatters vibration energy across multiple frequencies and reduces the amplitude of structure-borne sound and airborne sound, thereby lowering noise and vibrations while maintaining manufacturing feasibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent segments the energy transmission by distributing the vanes asymmetrically, which divides the concentrated vibrational energy into multiple smaller components across different orders. This segmentation of energy transmission paths prevents the buildup of resonant vibrations and reduces overall noise emission from the pump system.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If energy is concentrated in pump main orders, then the pump structure is straightforward, but running smoothness deteriorates due to pulsations and pressure peaks

Engineering Contradiction:
Improveenergy distribution structureVSAvoidrunning smoothness
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The asymmetric vane arrangement on the inner rotor scatters the pressure peaks and pulsations by distributing energy across both pump main orders and pump secondary orders. This asymmetric configuration prevents concentrated energy transmission at single frequencies, thereby reducing pulsations and improving running smoothness and quiet operation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent segments the energy distribution by creating multiple vibration orders (both main and secondary orders) through asymmetric vane positioning. This segmentation disperses the energy that would otherwise concentrate in single dominant frequencies, reducing pulsations and improving operational smoothness.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9051933B2Vane pump
Publication Date: 2015.06.09 MAHLE INT GMBH
  • US9051933B2 patent drawing
  • US9051933B2 patent drawing

AI summary

A vane pump is disclosed. The vane pump includes at least an inner rotor and at least one vane. The inner rotor is rotatably mounted in a cage and the at least one vane is configured in at least one substantially radial slot, the slot is configured in the inner rotor, wherein the slots and the vanes are arranged asymmetrically on the inner rotor.