Asymmetric Wire-Grid Polarizer for Wide-Angle Transmittance

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Solution Overview

Problem

Wire grid type polarization elements experience a decrease in transmission axis transmittance when there is a large variation in the incident angles of light.

Innovation Solution

A polarization element with lattice-shaped convex portions having a reflection layer and an absorption layer, where the width ratio of these layers is optimized to maintain high transmission axis transmittance even with varying incident angles, and is coated with protective and antireflection layers for durability and improved optical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wire grid type polarization element is used to achieve high extinction ratio and heat resistance, then the polarization element can withstand strong radiation and provide good polarization characteristics, but the transmission axis transmittance decreases when there is large variation in incident angles of light

Engineering Contradiction:
Improveextinction ratioVSAvoidtransmission axis transmittance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating asymmetric absorption layer structures at different positions within the lattice-shaped convex portions. Specifically, the absorption layer has different thicknesses or widths at different locations (e.g., larger width at the incident light side), which locally optimizes the optical properties to compensate for angle-dependent losses while maintaining the overall high extinction ratio characteristic of wire grid polarization elements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetry by designing the absorption layer with non-uniform dimensions - the width of the absorption layer at the incident light side is made larger than at the opposite side. This asymmetric configuration creates differential optical path lengths and absorption characteristics that specifically compensate for the decrease in transmission axis transmittance caused by large incident angle variations, while preserving the polarization filtering function.

Inventive Principle:
Principle #4Asymmetry

2Illumination intensity

If the absorption layer width is increased to improve transmission axis transmittance, then more light can be transmitted through the polarization element, but the polarization characteristics and extinction ratio may deteriorate

Engineering Contradiction:
Improvetransmission axis transmittanceVSAvoidextinction ratio
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent resolves this contradiction by applying local quality through spatially varying absorption layer dimensions. The absorption layer is designed with different widths at different positions - specifically, the width at the incident light side is larger to enhance transmission axis transmittance, while the width at the opposite side is smaller to maintain extinction ratio. This localized differentiation allows simultaneous optimization of both parameters.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by varying the absorption layer width parameter across different spatial positions within the same polarization element structure. By controlling the absorption layer width to be larger at the incident light side and smaller at the opposite side, the patent creates a gradient in optical absorption characteristics that compensates for angle-dependent transmission losses without compromising the fundamental polarization filtering performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances transmission axis transmittance across varying incident angles, particularly for blue, green, and red light, and improves durability through protective coatings, making it suitable for high-heat environments like liquid crystal projectors.

Implementation Method 1

the lattice-shaped convex portions having a reflection layer and an absorption layer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the lattice-shaped convex portions having a reflection layer and an absorption layer

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20250291098A1Polarization element, method of manufacturing polarization element, and optical apparatus
Publication Date: 2025.09.18 DEXERIALS CORP
  • US20250291098A1 patent drawing
  • US20250291098A1 patent drawing
  • US20250291098A1 patent drawing

AI summary

Provided is a polarization element including a transparent substrate and lattice-shaped convex portions, the lattice-shaped convex portions being arranged on one surface of the transparent substrate at a pitch shorter than a wavelength of light in a use band and extending in a predetermined direction and having a reflection layer and an absorption layer, in this order from a side of the transparent substrate; a width of the absorption layer being substantially the same as a width of the reflection layer on a side facing the absorption layer; in a cross-sectional view from a direction in which the lattice-shaped convex portions extend, a central plane passing through a center in a width direction of the absorption layer being spaced apart from a central plane passing through a center in a width direction of the reflection layer by a predetermined distance.