Asymmetrical Bearing Fixing Device for Image Quality

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Solution Overview

Problem

Conventional fixing devices in image forming apparatuses face challenges in efficiently and reliably fixing toner images onto recording media, often resulting in residual toner and inconsistent image quality due to asymmetrical bearing configurations and inadequate heat distribution.

Innovation Solution

A novel fixing device is designed with a hollow pressure rotator, a heater disposed inside, and a holder with asymmetrical flanges to support the bearing, ensuring precise contact and uniform heat application, thereby enhancing the fixing process and preventing erroneous assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional symmetrical bearing configuration is used, then assembly is simple, but heat distribution becomes inconsistent leading to residual toner and poor image quality

Engineering Contradiction:
Improveimage qualityVSAvoidbearing configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by configuring the bearing with an asymmetrical structure where the width in the axial direction varies around the circumference. Specifically, the bearing has a first width in a first region and a second width in a second region, with the first width being different from the second width. This asymmetrical configuration enables consistent heat distribution across the fixing device while maintaining reliable toner fixation, thereby improving image quality without requiring overly complex assembly procedures.

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If inadequate heat distribution is used, then device structure remains simple, but residual toner increases and image quality deteriorates

Engineering Contradiction:
Improveimage qualityVSAvoidheat distribution
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating non-uniform heat distribution characteristics through the asymmetrical bearing configuration. The bearing's varying width in different axial regions creates specific contact pressure distributions with the fixing film, which in turn produces optimized local heat distribution patterns. This ensures adequate heat is delivered precisely where needed during the fixing process, preventing residual toner and improving image quality while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #3Local quality

3Reliability

If maintenance complexity increases, then fixing reliability improves, but labor costs and maintenance time increase

Engineering Contradiction:
Improvefixing reliabilityVSAvoidmaintenance
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent applies segmentation by designing the bearing as a separable component that can be independently accessed and replaced. The asymmetrical bearing configuration is structured as a distinct module within the fixing device, allowing maintenance personnel to service or replace the bearing without disassembling the entire fixing mechanism. This modular approach maintains high fixing reliability through consistent performance while reducing maintenance complexity and labor costs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the fixing process by ensuring consistent heat and pressure application, reducing residual toner and enhancing image quality, while also simplifying maintenance and reducing labor costs through accurate assembly and enhanced workability.

Implementation Method 1

The heater is disposed inside the pressure rotator... The fixing rotator and the pressure rotator apply heat and pressure to the recording medium, melting and fixing the toner image onto the recording medium

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

The bearing is configured to rotatably support the pressure rotator

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10895835B2Fixing device and image forming apparatus incorporating same
Publication Date: 2021.01.19 RICOH CO LTD
  • US10895835B2 patent drawing
  • US10895835B2 patent drawing
  • US10895835B2 patent drawing

AI summary

A fixing device includes a fixing rotator, a hollow pressure rotator, a heater, a holder, and a bearing. The pressure rotator is configured to contact the fixing rotator. The heater is disposed inside the pressure rotator. The holder is configured to hold the pressure rotator and the heater. The bearing is configured to rotatably support the pressure rotator. The holder includes a curved face contact portion having a curved face conforming to an outer circumferential surface of the bearing to contact the bearing. The bearing includes a flange. The flange is configured to divide the bearing into an inboard area and an outboard area in an axial direction of the pressure rotator. The inboard area and the outboard area are asymmetrical.