Asymmetrical Connecting Bands for Container Cap Stability

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Solution Overview

Problem

Existing bottle caps with security rings and breakable bridges often result in the cap being thrown away separately from the bottle, leading to improper disposal, and the length of connecting bands in newer designs affects the stability and ease of opening/closing, failing to balance these factors effectively.

Innovation Solution

A cap design featuring a retaining ring and closing element with asymmetrical connecting bands of different lengths, where the angular difference between the bands is between 5° and 45°, facilitating easy movement between open and closed conditions while maintaining stability, preventing the cap from being thrown away independently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the connecting bands are made short to maintain stability in open position, then the stability is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvestability of closing element in open positionVSAvoidease of movement between open and closed conditions
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies asymmetry by providing connecting bands of different lengths (first connecting band longer than second connecting band). This asymmetric configuration allows the closing element to have different degrees of freedom for different operations: the longer band permits easier movement and rotation during opening/closing operations, while the shorter band provides sufficient constraint to maintain stability in the open position. The angular difference between 5° and 45° optimizes this asymmetric geometry to balance stability and operability.

Inventive Principle:
Principle #4Asymmetry

2Ease of operation

If the connecting bands are made long to improve ease of operation, then the ease of operation is improved, but the stability deteriorates

Engineering Contradiction:
Improveease of movement between open and closed conditionsVSAvoidstability of closing element in open position
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The asymmetric design with differently sized connecting bands resolves this contradiction by distributing functionality: the longer band facilitates operational movement while the shorter band maintains positional stability. This prevents both bands from being overly long (which would compromise stability) while still achieving ease of operation through the longer band's extended reach and flexibility.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If the connecting bands are made robust to prevent breaking, then the reliability is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improverobustness of connecting bandsVSAvoidease of movement of closing element
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by making the connecting bands of different lengths, allowing each band to be optimized for its specific function. The longer band can be designed with appropriate robustness for withstanding operational stresses during opening/closing, while the shorter band provides stable anchoring. This localized optimization ensures that robustness is provided where needed without unnecessarily compromising ease of operation through uniform over-engineering of all connecting elements.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11697535B2Cap for a container
Publication Date: 2023.07.11 SACMI COOPERATIVA MECCANICI IMOLA SOC COOP ARL
  • US11697535B2 patent drawing
  • US11697535B2 patent drawing
  • US11697535B2 patent drawing

AI summary

Described is closing cap for a container comprising a lateral wall extending about an axis, a separation line being provided on the lateral wall to define a retaining ring, which comprises a retaining portion which extends up to a free edge of the retaining ring and is configured to engage internally with a ring for locking a neck of the container in such a way as to remain anchored to the neck, and a closing element removably engageable with the neck, so as to open or close the container rotating the closing element about the axis. The separation line is circumferentially interrupted to define in the lateral wall a joining zone in which the retaining ring and the closing element are joined. The cap comprises in addition an incision line, which is also provided on the lateral wall to define, in association with the separation line at least a first connecting band and a second connecting band for connecting together the joining zone and the retaining portion. The incision line comprises a pair of lateral stretches wherein a first lateral stretch defines, with a first part of the separation line, the first connecting band and a second lateral stretch defines, with a second part of the separation line, the second connecting band. The lateral stretches differ in angular extension to define connecting bands of different lengths, the angular difference between the longest lateral stretch and the other lateral stretch being greater than or equal to 5° and less than or equal to 45°.