Asymmetrical Driver Circuits for Buck Converter Efficiency

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Solution Overview

Problem

Conventional synchronous buck converters suffer from inefficiencies that result in energy loss as unwanted heat, requiring oversized power supplies and increasing costs due to internal energy dissipation.

Innovation Solution

Implementing asymmetrical driver circuits with different current drive capabilities to control high and low side switches at varying speeds, and dynamically adjusting the number of voltage converter phases in response to load changes to optimize power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional symmetrical driver circuits are used to control high and low side switches, then the control circuitry is simple and balanced, but energy losses increase due to slower switching speeds and diode recovery losses

Engineering Contradiction:
Improveenergy lossesVSAvoiddriver circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by using different driver circuits with different current drive capabilities for the high side switch and low side switch. The first driver circuit has a first current drive capability while the second driver circuit has a second current drive capability that is greater than the first, creating intentional asymmetry in the driver configuration to optimize switching performance and reduce energy losses.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by tailoring the driver circuit characteristics to the specific requirements of each switch. The low side switch receives a driver with higher current drive capability to achieve faster switching, while the high side switch receives a driver with lower current drive capability, optimizing each location's performance based on its specific needs.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the low side switch transitions slowly between ON and OFF states, then the driver circuit is simple, but diode recovery losses increase reducing efficiency

Engineering Contradiction:
Improvediode recovery lossesVSAvoidswitching speed
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The patent applies parameter changes by varying the current drive capability parameter of the driver circuits. The second driver circuit is designed with a higher current drive capability parameter than the first driver circuit, which directly changes the switching speed parameter of the low side switch to reduce diode recovery losses.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If oversized power supplies are used to account for buck converter losses, then reliability is improved, but cost increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent converts the harmful effect of diode recovery losses into a benefit by using asymmetrical driver circuits to minimize these losses. By optimizing the switching speed through unequal current drive capabilities, the system reduces energy waste and improves overall efficiency, eliminating the need for oversized power supplies.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS7728568B1Power supply circuit and switch drivers
Publication Date: 2010.06.01 INFINEON TECHNOLOGIES AMERICAS CORP
  • US7728568B1 patent drawing
  • US7728568B1 patent drawing
  • US7728568B1 patent drawing

AI summary

A power supply system includes a first driver circuit to control a corresponding switching of a first switch device and a second switch device in the power supply system via different drive circuits. To reduce losses and thus improve efficiency of the power supply system, a first driver circuit can be configured to initiate a faster rate of transitioning the first switch device between ON and OFF states than a second driver initiates transitioning of the second switch device between ON and OFF states. To reduce the effects of introducing unwanted ripple voltage on an output signal used to drive a dynamic load, a controller in the power supply system can be configured to initiate shedding or adding of multiple voltage converter phases at the same time when load requirements cross a threshold value.