Asymmetrical MEMS Beam Electrodes for Accurate Force Sensing

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Solution Overview

Problem

Existing sensors using MEMS structures lack the ability to enhance detection characteristics, particularly in terms of dynamic range and accuracy of force detection.

Innovation Solution

The sensor design incorporates asymmetrical first and second beam electrodes with varying masses, thicknesses, materials, hole configurations, and shapes to create a difference in resonance frequencies, allowing for high-accuracy force detection by detecting the difference in resonance frequencies using optical or electrical methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If symmetrical beam electrodes are used in MEMS sensor, then manufacturing is simpler, but detection dynamic range and accuracy are limited

Engineering Contradiction:
Improveforce detection accuracyVSAvoidbeam electrode structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing beam electrodes with different masses, thicknesses, materials, hole configurations, or shapes. This creates different resonance frequencies between the beams, enabling enhanced detection accuracy and expanded dynamic range for force detection while maintaining manufacturability through standard MEMS processes

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If asymmetrical beam electrodes with different properties are implemented, then detection dynamic range increases, but manufacturing complexity increases

Engineering Contradiction:
Improvedetection dynamic rangeVSAvoidbeam electrode fabrication
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by introducing specific variations in localized regions of the beam electrodes, such as different hole patterns, thickness variations, or material compositions in specific areas. This allows the beams to have different resonance frequencies while still being fabricated using standard MEMS manufacturing processes, balancing performance enhancement with manufacturing feasibility

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetrical design increases the dynamic range of detection and enables high-accuracy force detection by effectively utilizing the difference in resonance frequencies between the beams.

Implementation Method 1

The first beam electrode and the second beam electrode satisfy at least one of a first condition, a second condition, a third condition, a fourth condition, a fifth condition, a sixth condition, a seventh condition, or an eighth condition. In the first condition, a second mass of the second beam electrode is different from a first mass of the first beam electrode. In the second condition, a second thickness along a first direction of the second beam electrode is different from a first thickness along the first direction of the first beam electrode.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12529561B2Sensor and electronic device
Publication Date: 2026.01.20 KK TOSHIBA
  • US12529561B2 patent drawing
  • US12529561B2 patent drawing
  • US12529561B2 patent drawing

AI summary

According to one embodiment, a sensor includes a base, a first support portion fixed to the substrate, and a first member supported by the first support portion. A gap is provided between the base and the first member. The first beam electrode and the second beam electrode satisfy at least one of a first condition, a second condition, a third condition, a fourth condition, a fifth condition, a sixth condition, a seventh condition, or an eighth condition.