Asymmetrical Microlens for Phase-Difference Focus Detection

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Solution Overview

Problem

Existing image pickup devices face challenges in improving both focus detection accuracy based on phase difference detection and image pickup performance, particularly in sensitivity to oblique incident light and reducing color mixing from adjacent pixel signals.

Innovation Solution

The use of asymmetrical microlenses in an image pickup device, where the vertex position of the microlens is off-center, allows for enhanced focus detection accuracy and sensitivity by optimizing the light collection and distribution across photoelectric conversion units, thereby improving both focus detection and image pickup performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If symmetrical microlenses are used in image pickup devices, then manufacturing is simpler, but focus detection accuracy and sensitivity to oblique incident light are insufficient

Engineering Contradiction:
Improvefocus detection accuracyVSAvoidmicrolens manufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies asymmetry by designing microlenses with different curvature radii in the first and second directions (R1 ≠ R2). This asymmetrical design allows the microlens to effectively collect oblique incident light and improve focus detection accuracy by creating distinct focal points for different orientations, while still being manufacturable using standard photolithography processes with appropriately designed mask patterns.

Inventive Principle:
Principle #4Asymmetry

2Measurement precision

If microlens focal points are positioned closer to the microlens for focus detection pixels, then focus detection accuracy improves, but image pickup performance deteriorates

Engineering Contradiction:
Improvefocus detection accuracyVSAvoidimage pickup performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies local quality by making the microlens curvature radii different in different directions (R1 in the first direction, R2 in the second direction). This creates directionally-dependent focal characteristics where the microlens can optimize light collection for oblique incident light in specific directions, thereby improving focus detection accuracy without significantly compromising overall image pickup performance.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If microlens positions are varied according to image height, then focus detection accuracy improves, but device complexity increases

Engineering Contradiction:
Improvefocus detection accuracyVSAvoidmicrolens position variation
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing microlenses with different curvature radii in the first and second directions (R1 ≠ R2). This asymmetrical design allows the microlens to effectively collect oblique incident light and improve focus detection accuracy by creating distinct focal points for different orientations, while still being manufacturable using standard photolithography processes with appropriately designed mask patterns.

Inventive Principle:
Principle #4Asymmetry

4Measurement precision

If asymmetrical microlenses with off-center vertices are used, then sensitivity to oblique incident light and focus detection accuracy improve, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefocus detection accuracyVSAvoidvertex position precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by designing microlenses with different curvature radii in the first and second directions (R1 ≠ R2). This asymmetrical design allows the microlens to effectively collect oblique incident light and improve focus detection accuracy by creating distinct focal points for different orientations, while still being manufacturable using standard photolithography processes with appropriately designed mask patterns.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetrical microlens design enables better focus detection accuracy and increased sensitivity, effectively addressing the limitations of existing technologies by allowing for flexible focus positioning and improved light collection, especially in oblique incidence scenarios.

Implementation Method 1

a plurality of microlenses arranged to correspond to respective photoelectric conversion units of the respective image pickup pixels; and a plurality of microlenses arranged to correspond to respective photoelectric conversion units of the respective focus detection pixels

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the focal point of a microlens for a focus detection pixel is closer to the microlens than the focal point of a microlens for an image pickup pixel

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS10389930B2Image pickup device and image pickup system
Publication Date: 2019.08.20 CANON KK
  • US10389930B2 patent drawing
  • US10389930B2 patent drawing
  • US10389930B2 patent drawing

AI summary

An image pickup device includes a pixel region having a plurality of pixels that are two-dimensionally arranged, the plurality of pixels including a plurality of image pickup pixels and a plurality of focus detection pixels capable of phase difference detection; a plurality of microlenses arranged to correspond to respective photoelectric conversion units of respective image pickup pixels; and a plurality of microlenses arranged to correspond to respective photoelectric conversion units of the respective focus detection pixels. When at least one of the plurality of microlenses is orthogonally projected onto the corresponding photoelectric conversion unit, a vertex position of the at least one microlens is off a center position of the at least one microlens.