Asymmetrical MAX Phase and MXene for Tunable Functional Properties

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Solution Overview

Problem

Existing MXenes and MAX phases lack asymmetrical out-of-plane ordering, limiting their application in advanced technologies requiring tailored semiconductive, magnetic, and photocatalytic properties.

Innovation Solution

Manufacture a MAX phase with asymmetrical out-of-plane ordering by mixing transition metals and adjusting the atomic radii difference between elements in the outer layers, followed by etching to obtain an asymmetrical MXene with tunable semiconductive and magnetic characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If symmetrical out-of-plane-ordered MAX phases (M''2M'AX2 or M''2M'2AX3) are manufactured, then structural stability is achieved, but the MXene lacks tailored semiconductive, magnetic, and photocatalytic properties

Engineering Contradiction:
Improvesemiconductive, magnetic, and photocatalytic propertiesVSAvoidsymmetrical structure stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies asymmetry by designing a MAX phase with different outer transition metal layers (M''1 and M''2) instead of identical symmetric layers. This asymmetrical configuration (M''1M'M''2MXn) enables tailored semiconductive, magnetic, and photocatalytic properties while maintaining structural stability through the ordered arrangement of different metal elements in specific positions.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by assigning different transition metal elements to specific layers (central M' layer and outer M''1/M''2 layers) to create localized functional properties. This allows different regions of the material to exhibit different characteristics, enabling tailored semiconductive, magnetic, and photocatalytic behaviors in specific layers while maintaining overall structural integrity.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If transition metals are mixed to control MXene characteristics, then functional properties are improved, but the manufacturing precision of the MAX phase structure deteriorates

Engineering Contradiction:
Improvefunctional properties (semiconductive, magnetic, photocatalytic)VSAvoidMAX phase structural ordering
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-selecting and arranging specific transition metal elements in predetermined layers before etching to form the MXene. The MAX phase is manufactured with precise asymmetrical ordering of M''1M'M''2 layers, which then translates to the desired functional properties in the final MXene product, ensuring both manufacturing precision and functional performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses composite materials by combining multiple transition metal elements (M''1, M’, M''2) in a structured asymmetrical configuration. This composite approach allows the material to exhibit multiple functional properties (semiconductive, magnetic, photocatalytic) simultaneously while maintaining structural order through the defined layering sequence, resolving the contradiction between mixing metals and manufacturing precision.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250346493A1Asymmetrical out-of-plane-ordered multicomponent max phase and mxene, and methods for manufacturing the same
Publication Date: 2025.11.13 KOREA ADVANCED INST OF SCI & TECH
  • US20250346493A1 patent drawing
  • US20250346493A1 patent drawing
  • US20250346493A1 patent drawing

AI summary

A MAX phase has a layered structure of M(n+1)AXn including a plurality of transition metal layers (where n is a natural number, and n and n+1 represent a number of layers). M includes at least two transition metal elements. X includes nitrogen or carbon. A includes at least a first element and a second element, which are different from each other and selected from a Group 13 element, a Group 14 element, a Group 15 element, and a Group 16 element. A difference in atomic radii of the first element and the second element is greater than or equal to 0.1 Å. A first transition metal layer and a second transition metal layer corresponding to opposite outer layers among the transition metal layers have different compositions so that the MAX phase and a MXene obtained from the MAX phase have an asymmetrical out-of-plane-ordered structure.