Asymmetrical Obstacle Particle Sorting

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Solution Overview

Problem

Existing methods for sorting particles suspended in a fluid are often inefficient, prone to clogging, and require specialized conditions or equipment, limiting their applicability in continuous processes and broad-scale applications.

Innovation Solution

The use of an asymmetrical obstacle-induced preferential dispersion (AOIPD) process, which employs obstacles that create asymmetrical interactions with particles, allowing for differential shifting perpendicular to the fluid flow, enabling efficient and continuous separation of particles without the need for specialized obstacle placement or gradient creation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional filtration methods are used to separate particles from fluid, then particle separation is achieved, but the filter becomes clogged or caked which limits continuous operation

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidflux rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent employs asymmetrical obstacles with non-uniform cross-sectional areas that create asymmetrical flow patterns and particle shifting. The obstacles have different cross-sectional areas at different positions along their length, creating preferential dispersion in specific directions while allowing particles to pass through in other directions, preventing clogging while maintaining separation efficiency

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent utilizes dynamic flow conditions where the fluid velocity and particle trajectories are continuously varied as they pass through the obstacle array. The asymmetrical obstacles create dynamic flow redistribution that prevents particle deposition and clogging while maintaining high flux rates throughout continuous operation

Inventive Principle:
Principle #15Dynamics

2Reliability

If centrifugation is used to separate particles, then separation based on density differences is achieved, but the process becomes complex and costly for continuous operation

Engineering Contradiction:
Improveseparation efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical centrifugation systems with a simpler obstacle-based flow field system. Instead of using rotating centrifugal forces, the invention uses stationary asymmetrical obstacles to create flow patterns that naturally separate particles based on their trajectory differences, achieving separation without complex moving parts or high capital costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the flow parameters and obstacle geometry parameters to achieve separation. By carefully designing the asymmetrical obstacle dimensions, spacing, and arrangement, the system creates specific flow conditions that cause particles to follow different paths based on their properties, enabling separation through parameter optimization rather than complex mechanical means

Inventive Principle:
Principle #35Parameter changes

3Reliability

If depth filters with obstacles are used to trap particles, then particle removal is achieved, but particles collect and deposit between obstacles causing clogging

Engineering Contradiction:
Improveparticle removal efficiencyVSAvoidoperational lifespan
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses asymmetrical obstacles that create asymmetrical flow patterns, causing particles to be shifted in preferential directions rather than being randomly trapped. The non-uniform cross-sectional areas create flow channels that guide particles through the obstacle array without allowing them to deposit between obstacles, maintaining both removal efficiency and operational lifespan

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Instead of designing obstacles to trap and hold particles (traditional filtration approach), the patent inverts the approach by designing obstacles that actively shift particles through the flow field. The asymmetrical obstacles create forces that move particles along defined trajectories, preventing the accumulation and deposition that causes clogging in traditional filters

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

AOIPD achieves a higher flux rate of particles perpendicular to the flow, is less susceptible to clogging, and can be implemented with uniform or random obstacle distributions, enhancing the separation efficiency and scalability of particle sorting processes.

Implementation Method 1

employing obstacles that create asymmetrical interactions with particles, allowing for differential shifting perpendicular to the fluid flow

Methodology Applied
Scientific EffectAsymmetrical obstacle-induced preferential dispersion:

Implementation Method 2

AOIPD achieves a higher flux rate of particles perpendicular to the flow, is less susceptible to clogging

Methodology Applied
Scientific EffectPreferential dispersion:

Data Source

PatentUS12044612B2Method and apparatus for sorting particles using an array of asymmetrical obstacles
Publication Date: 2024.07.23 REICHENBACH STEVEN H
  • US12044612B2 patent drawing
  • US12044612B2 patent drawing
  • US12044612B2 patent drawing

AI summary

An apparatus and method to segregate particles suspended in a fluid with an obstacle field in the flow path of the fluid. The particles may be dispersed after an interaction with obstacles in the obstacle field. The obstacle-particle interactions may result in an asymmetrical particle shift or bump in which the particles are differentially dispersed relative to the obstacle and the fluid flow. Individual obstacles having properties that are asymmetrical are arranged creating asymmetrical gaps between adjacent pairs of obstacles to separate particles flowing through the device.