Asymmetrical Reflector for Off-Center Infrared Heating

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Solution Overview

Problem

Conventional heating apparatuses in poultry and livestock enclosures often result in uneven heat distribution, leading to energy inefficiencies and reduced animal growth due to the asymmetrical heating patterns when the heater is positioned off-center, causing some areas to be hotter or colder than others.

Innovation Solution

An asymmetrical reflector design is implemented, featuring a combination of flat surfaces with varying widths and angles to direct electromagnetic waves from an infrared heating apparatus, ensuring more even heat distribution by reflecting radiation in specific directions, thereby maintaining a uniform temperature across the enclosure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional heating apparatus is positioned off-center in the enclosure, then the heating apparatus can be installed in locations away from the centerline, but the heat distribution becomes uneven causing some areas to be hotter or colder than others

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidTemperature uniformity
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The reflector is designed with an asymmetrical shape featuring a first side with a gradual incline and a second side with a steep decline. This asymmetrical geometry is specifically configured to compensate for the off-center positioning of the heating apparatus, redirecting radiant energy to create more uniform temperature distribution across the enclosure while maintaining the flexibility of off-center installation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Different portions of the reflector are designed with different surface characteristics - the first side has a gradual incline while the second side has a steep decline. This local variation in surface geometry allows specific areas of the reflector to direct radiant energy to different locations, ensuring uniform heat distribution across the entire enclosure despite the off-center heater position.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the heating apparatus is positioned off-center, then installation flexibility is improved, but energy efficiency decreases due to uneven heat distribution and wasted heating resources

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidEnergy efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The asymmetrical reflector design with its specific incline and decline surfaces redirects radiant energy from the off-center heating apparatus to cover the entire enclosure more effectively. This reduces energy waste by ensuring all areas receive appropriate heating, thereby improving energy efficiency while maintaining installation flexibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The reflector acts as an intermediary device between the off-center heating apparatus and the enclosure. It receives radiant energy from the heater and redistributes it more uniformly across the enclosure, preventing energy loss and improving overall heating efficiency despite the heater's off-center position.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the heating apparatus is positioned off-center, then installation flexibility is improved, but animal growth uniformity decreases due to uneven temperature exposure

Engineering Contradiction:
ImproveInstallation flexibilityVSAvoidAnimal growth uniformity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The asymmetrical reflector geometry is specifically designed to compensate for off-center heater positioning by redirecting radiant energy to create uniform temperature distribution. This ensures all animals in the enclosure experience consistent temperature exposure, promoting uniform growth while maintaining the benefit of off-center installation flexibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The reflector's varying surface slopes - gradual incline on the first side and steep decline on the second side - enable localized redirection of radiant energy to different enclosure regions. This ensures uniform temperature exposure across the entire animal population, promoting consistent growth conditions despite the off-center heater position.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetrical reflector design enhances heat distribution, ensuring a consistent temperature range of 73°F-88°F across the enclosure, promoting uniform animal growth and reducing energy expenditure by optimizing the use of heating resources.

Implementation Method 1

the first side of the electromagnetic wave reflector reflects the radiant energy in a first direction, and the second side of the electromagnetic wave reflector reflects the radiant energy in a second direction

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

as the elongated radiant tube emits radiant energy

Methodology Applied
Scientific EffectThermal Radiation: Thermal Radiation

Data Source

PatentUS20220132794A1Asymmetrical reflector heater for poultry and livestock cultivation
Publication Date: 2022.05.05 ENERCO GROUP INC
  • US20220132794A1 patent drawing
  • US20220132794A1 patent drawing
  • US20220132794A1 patent drawing

AI summary

One or more techniques and/or apparatuses are disclosed to provide for the reflection of electromagnetic waves from an infrared heater in an enclosed structure. The infrared heater is placed off-center in the enclosed structure and an asymmetrical reflector disproportionally reflects the electromagnetic waves to the far side of the enclosed structure to evenly heat the enclosed structure. The infrared heater and asymmetrical reflector can be used to evenly heat poultry within the enclosed structure to promote uniform eating and conversion of food to muscle mass.