Asynchronous Locomotive Brake Control for Coupler Force Reduction

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Solution Overview

Problem

Existing vehicle systems face challenges in coordinating the operations of multiple locomotives, leading to undesirable forces on couplers and movements due to varying grades and curvatures, which can damage the system and degrade handling, as they often apply the same throttle or brake settings across all locomotives without individual control.

Innovation Solution

A method and system that determine handling parameters along a route and set asynchronous brake settings for vehicles based on these parameters, allowing for different operational settings for propulsion-generating vehicles to manage power outputs and reduce forces on couplers, including calculating and applying different throttle and brake settings to maintain optimal system handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the same throttle or brake settings are applied to all locomotives, then the control system is simple and easy to operate, but undesirable forces on couplers and movements of rail cars occur due to varying grades and curvatures

Engineering Contradiction:
Improvecontrol simplicityVSAvoidforces on couplers
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The train is divided into multiple consists with individual control groups. Each consist can have its own throttle and brake settings, allowing segment-specific control to handle varying grades and curvatures while maintaining operational simplicity through centralized management of these segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different throttle and brake settings are applied to different segments (consists) of the train based on local track conditions such as grades and curvatures. This allows each segment to operate with optimal settings for its specific location, reducing harmful forces on couplers while maintaining overall system simplicity.

Inventive Principle:
Principle #3Local quality

2Device complexity

If synchronous brake control is used for all vehicles, then the brake control system is simple, but brakes may be inappropriately applied to some vehicles while needed for others due to different grades and curvatures

Engineering Contradiction:
Improvebrake control system complexityVSAvoidbrake application appropriateness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The brake control system is segmented to allow different brake settings for different consists or groups of vehicles. This enables asynchronous brake control where each segment can apply brakes according to its specific grade and curvature conditions, improving reliability without excessive system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brake control system transitions from static synchronous control to dynamic asynchronous control, where brake settings can vary by segment and change over time based on real-time conditions. This allows the system to adapt to varying grades and curvatures while maintaining manageable complexity through centralized coordination.

Inventive Principle:
Principle #15Dynamics

3Reliability

If different throttle settings are used for locomotives on different grades, then handling is improved, but the control system becomes more complex

Engineering Contradiction:
Improvevehicle system handlingVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The train control system is divided into consists with individual throttle control capabilities. This segmentation allows different throttle settings for locomotives on different grades while maintaining manageable complexity through standardized control protocols and centralized management of the segments.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9669811B2System and method for asynchronously controlling brakes of vehicles in a vehicle system
Publication Date: 2017.06.06 TRANSPORTATION IP HOLDINGS LLC
  • US9669811B2 patent drawing
  • US9669811B2 patent drawing
  • US9669811B2 patent drawing

AI summary

A planning system and method determine handling parameters of one or more of a route or a vehicle system at different locations along a length of the vehicle system having plural vehicles traveling together along the route. The system and method also determine asynchronous brake settings for two or more of the vehicles in the vehicle system based on the handling parameters that are determined. Brakes of the two or more vehicles are controlled according to the asynchronous brake settings.