Asynchronous Load Current Switching for HVDC Fault Response

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Solution Overview

Problem

Existing power distribution systems face challenges in safely and efficiently delivering high voltage DC power to remote loads, particularly in scenarios where traditional centralized power distribution methods like RFT-V line powering are not cost-effective due to power constraints and require substantial capital expenditure for upgrades, and centralized bulk powering faces inefficiencies with large conductors and complex communication links.

Innovation Solution

A fault-responsive power system using asynchronous load current switching, which includes a fault management controller and a free-running pulse generator to monitor and manage supply-side currents, reducing currents when they exceed magnitude and duration thresholds, allowing for fault detection and management without synchronization between supply-side and remote-side systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If RFT-V line powering is used to deliver power remotely, then safety is improved due to low power operation, but power delivery capability deteriorates due to the 100W limit per circuit

Engineering Contradiction:
ImprovesafetyVSAvoidpower delivery capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent changes the voltage parameter from traditional low voltage RFT-V operation to high voltage DC operation (300-450V or higher), enabling increased power delivery capability while maintaining safety through fault management controls that limit fault current duration and magnitude

Inventive Principle:
Principle #35Parameter changes

2Power

If centralized bulk powering with elevated voltage is used, then power delivery capability is improved, but device complexity increases due to fault management requirements

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidfault management complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system employs automatic fault detection and response mechanisms where the fault management controller autonomously monitors current levels, detects faults, and initiates protective actions without requiring complex external communication infrastructure, thereby managing fault complexity through self-service operations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements feedback mechanisms through current sensors that continuously monitor supply-side and remote-side currents, providing real-time information to the fault management controller which adjusts system operation accordingly to maintain safety while enabling high power delivery

Inventive Principle:
Principle #23Feedback

3Power

If RFT-V infrastructure is upgraded after initial installation, then power delivery capability can be increased, but capital expenditure increases substantially

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidupgrade cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The system provides dynamic scalability where power delivery capability can be increased by adding parallel conductor pairs rather than upgrading existing infrastructure, allowing the system to adapt to increasing power demands without substantial capital expenditure on infrastructure upgrades

Inventive Principle:
Principle #15Dynamics

4Power

If multiple conductor pairs are used in RFT-V for higher power, then power delivery capability is improved, but cable weight increases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcable weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent changes the operating voltage parameter to high voltage DC, which reduces the current required for a given power level, thereby reducing the number of conductor pairs needed and decreasing cable weight while maintaining the required power delivery capability

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250210987A1Fault-responsive power system and method using asynchronous load current switching
Publication Date: 2025.06.26 EQUINOX POWER INNOVATIONS INC
  • US20250210987A1 patent drawing
  • US20250210987A1 patent drawing
  • US20250210987A1 patent drawing

AI summary

A fault-responsive power system and method using asynchronous load current switching. A first supply-side current that flows from a power supply into a first conductor, which electrically couples the power supply to a load, is measured. Power is delivered to the load by modulating a first remote-side current on and off, with the remote-side current entering the load from the first conductor. Once it is determined that the first supply-side current has met or exceeded a magnitude threshold for at least a duration threshold, the first supply-side current is reduced such that the first supply-side current is less than the magnitude threshold. A data signal may also be transmitted by embedding a data signal in the first remote-side current through the modulation of the first remote-side current, and demodulating the data signal in the first supply-side current.