Asynchronous Generator Coupling With Capacitive Inrush and Shutdown Control

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Solution Overview

Problem

Existing systems for connecting asynchronous machines driven by thermodynamic circular processes directly to a power grid face challenges such as high inrush currents, potential damage from residual energy during emergency shutdowns, and increased network voltage due to inductive reactive power.

Innovation Solution

Incorporating an excitation component formed by capacitors connected to the asynchronous machine, which creates a vibration circuit with the machine's inductance, reducing inrush currents and providing a braking effect during shutdowns to manage residual energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an asynchronous machine is directly connected to the power grid without a frequency converter, then the system cost is reduced and maintenance requirements are minimized, but high inrush currents occur causing unacceptable drop in grid voltage

Engineering Contradiction:
Improvesystem complexityVSAvoidinrush current
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-charging the capacitor bank before connecting the asynchronous machine to the power grid. The capacitors are charged to match the grid voltage level in advance, so when the connection is made, there is no voltage difference to cause inrush current. This preparatory step eliminates the harmful inrush current effect while maintaining the simplicity of direct grid coupling.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If an asynchronous machine is directly connected to the power grid, then the system becomes more robust and cost-effective, but residual energy during emergency shutdown causes the rotor to accelerate dangerously

Engineering Contradiction:
Improvesystem complexityVSAvoidshutdown safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent converts the harmful residual energy that causes dangerous rotor acceleration into a beneficial braking effect. By connecting the capacitor bank to the stator windings during shutdown, the stored electrical energy in the capacitors interacts with the rotor's residual kinetic energy, creating an electromagnetic braking effect that safely dissipates the residual energy and prevents dangerous rotor acceleration.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The capacitor bank serves as an intermediary element between the asynchronous machine and the power grid during emergency shutdown. Instead of directly disconnecting the machine from the grid (which would leave residual energy uncontrolled), the capacitor bank mediates the energy transfer, providing a controlled path for dissipating residual energy through electromagnetic braking.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If an asynchronous machine operates as a generator directly connected to the grid, then the system is simpler, but the machine consumes inductive reactive power which increases current without benefit

Engineering Contradiction:
Improvesystem complexityVSAvoidreactive power consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent applies self-service by using the capacitor bank to provide reactive power compensation directly to the asynchronous machine. The capacitors generate reactive power locally at the machine terminals, allowing the machine to self-compensate for its inductive reactive power consumption. This eliminates the need for external reactive power compensation systems and reduces overall current in the grid connection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces high inrush currents, prevents rotor uncontrolled acceleration during shutdowns, and minimizes voltage fluctuations in the network, enhancing the safety and stability of the power grid connection.

Implementation Method 1

The capacitance of the capacitors can form a resonant circuit with the inductance of the asynchronous machine. Through resonance, this circuit allows a sufficiently high voltage to be excited from the very small voltage induced in the stator by the rotor remanence.

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a sufficiently high voltage to be excited from the very small voltage induced in the stator by the rotor remanence

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

it can dissipate power in a braking resistor, thus acting as a brake

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP4357591B1Generation unit with secure network coupling of an asynchronous machine
Publication Date: 2025.04.23 ORCAN ENERGY AG
  • EP4357591B1 patent drawingFigure 1~3
  • EP4357591B1 patent drawingFigure 4~5
  • EP4357591B1 patent drawing

AI summary

The present invention provides a generating unit, EZE (1, 36), comprising an asynchronous machine (5) with a connecting branch for direct grid connection to a power grid (11) and an energy converter (2) that operates according to a thermodynamic or fluid-dynamic process, in particular a thermodynamic cycle, and thus drives the asynchronous machine (5) to generate electricity. An excitation component (12) is provided, formed from capacitors (13) that are connected to the asynchronous machine (5) for simple, safe, and gentle grid connection.