Asynchronous Image Synthesis in Magnifying Observation Apparatus

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Solution Overview

Problem

Conventional magnifying observation apparatuses face inefficiencies in generating synthetic images due to high processing loads, large storage requirements, and lengthy image synthesis times, particularly when dealing with images exceeding 1 million pixels, as they require serial operations for lens movement, photographing, and image synthesis, and often involve incorrect setting of synthesis ranges leading to repeated processing.

Innovation Solution

A magnifying observation apparatus with a z-axis movement unit that automatically adjusts the working distance and an xy-axis movement mechanism for parallel image synthesis, allowing asynchronous execution of image synthesis processing with microscope lens movement, enabling the capture of images while moving the lens beyond specified height ranges and using additional images for high-resolution synthesis when quality thresholds are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If serial operations are used for lens movement, photographing, and image synthesis, then processing can be completed with limited hardware resources, but the time required to generate synthetic images becomes excessively long

Engineering Contradiction:
Improveimage synthesis speedVSAvoidwaiting time during processing
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by moving the lens to capture multiple images at different z-positions before the synthesis process begins. The control unit coordinates the lens movement and image capture in advance, preparing all necessary images for synthesis without requiring waiting time during the actual synthesis operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous useful action by enabling overlapping execution of lens movement, image capture, and synthesis processing. The control unit manages the z-axis movement unit and synthesis unit to operate concurrently, eliminating idle waiting time and maintaining continuous productive action throughout the image synthesis workflow.

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If the lens is moved beyond specified height ranges to capture additional images, then more complete synthesis data can be obtained, but the complexity of controlling the synthesis range increases

Engineering Contradiction:
Improvesynthesis completenessVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit automatically determines the optimal synthesis range by analyzing image quality metrics without requiring manual user specification. The system self-adjusts the z-axis movement limits based on detected focus quality, eliminating the need for users to manually set height ranges while ensuring complete and accurate synthesis data capture.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs feedback mechanisms where the control unit continuously monitors image quality during the lens movement process and dynamically adjusts the synthesis range accordingly. When additional images beyond the initial specified range provide quality improvements, the control unit incorporates them into the synthesis process, ensuring optimal results.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9690089B2Magnifying observation apparatus, magnified image observing method and computer-readable recording medium
Publication Date: 2017.06.27 KEYENCE CORP
  • US9690089B2 patent drawing
  • US9690089B2 patent drawing
  • US9690089B2 patent drawing

AI summary

A synthetic image can be generated by a simple operation in a short time. A magnifying observation apparatus includes: a z-axis movement unit capable of automatically adjusting a working distance to an observation surface of an observation target placed on a placement section; an xy-axis movement mechanism capable of changing relative positions of the placement section and a microscope lens section; and an image synthesizing unit for generating a synthetic image obtained by synthesizing a plurality of images each captured at a relative distance made different by the z-axis movement unit, wherein image synthesis processing by the image synthesizing unit and processing of moving the microscope lens section by the z-axis movement unit and capturing an image by the camera section are asynchronously executed.