At-bit resistivity sensor look-ahead formation measurement

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Solution Overview

Problem

Current downhole drilling tools primarily measure formation characteristics behind the drill bit, rather than ahead of it, limiting the ability to accurately predict and navigate through geological formations effectively during oil and gas exploration.

Innovation Solution

The development of a tool with transmitters and receivers arranged to capture both shallow and deep signals, utilizing specific tilt angles to cancel out layer signals between the transmitter and receiver, allowing for the generation of a look-ahead signal that determines formation properties ahead of the drill bit, enabling geosteering and improved drilling precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional downhole tools are used to measure formation characteristics, then measurements can be obtained behind the drill bit, but the ability to measure formation properties ahead of the bit is limited

Engineering Contradiction:
Improveformation property measurement capabilityVSAvoidformation information ahead of bit
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent transitions from measuring only behind the bit to measuring in multiple spatial dimensions by positioning receivers both behind and ahead of the drill bit. This dimensional expansion allows the system to capture formation properties in front of the bit while maintaining the ability to measure behind it, thereby resolving the contradiction between measurement capability and information loss.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements preliminary measurement action by positioning receivers ahead of the drill bit to detect formation properties before the bit penetrates them. This allows formation characteristics to be measured in advance, enabling predictive analysis and geosteering decisions before actual bit contact, thus preventing information loss about upcoming formation conditions.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If transmitters and receivers are arranged to capture deep signals, then formation properties ahead of the bit can be determined, but the complexity of the measurement system increases

Engineering Contradiction:
Improvelook-ahead formation measurementVSAvoidtransmitter-receiver arrangement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by designing a transmitter-receiver system that simultaneously performs multiple functions: measuring formation properties behind the bit, ahead of the bit, and at various depths. The same hardware configuration enables shallow and deep measurements as well as look-ahead capabilities, reducing overall system complexity compared to separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple measurement functions into a single integrated tool assembly. The transmitter and multiple receivers are combined in one downhole tool, allowing simultaneous acquisition of shallow and deep signals, behind-bit and ahead-of-bit measurements, thereby simplifying the overall system architecture while achieving complex measurement objectives.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If tilt angles are used to cancel layer signals, then look-ahead signal quality is improved, but the difficulty of detecting and measuring formation properties increases

Engineering Contradiction:
Improvelook-ahead signal qualityVSAvoidformation property detection
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent utilizes parameter changes by adjusting the tilt angles of receivers relative to the drill bit axis. By optimizing these angular parameters, the system enhances the quality of look-ahead signals while filtering out unwanted layer signals. This parameter optimization improves signal-to-noise ratio and makes formation property detection more reliable despite the increased measurement complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the collection of data on formation properties ahead of the drill bit, enhancing drilling precision, reducing the risk of encountering dangerous pressure zones, and optimizing hydrocarbon recovery by providing real-time geosteering decisions.

Implementation Method 1

a transmitter antenna and a receiver antenna spaced apart a predetermined distance from one another arranged to measure a combined at-bit and deep reading resistivity measurement

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10823871B2Enhanced resistivity measurement with at-bit resistivity sensor
Publication Date: 2020.11.03 HALLIBURTON ENERGY SERVICES INC
  • US10823871B2 patent drawing
  • US10823871B2 patent drawing
  • US10823871B2 patent drawing

AI summary

A deep measurement electromagnetic antenna array is operated to acquire, formation signals which depend on properties of a geological formation. Formation signals are also acquired from an at-bit resistivity (ABR) sensor, where the ABR sensor comprises a drill bit electrically coupled to a toroid or to multiple electrodes, where the electrodes are separated by at least one gap. Inverting the values of the formation signals transforms the values into an enhanced resistivity measurement of the geological formation, wherein inverting comprises determining at least one of relative distance between layers of the geological formation, relative orientation of the layers to a housing, or a resistivity gradient of the layers, wherein the layers are not locally penetrated by the bit. An ABR sensor together with a deep measurement electromagnetic antenna array improves look-ahead resistivity calculations upon inversion.