ATB Ballast Transfer via Umbilical Lines

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Solution Overview

Problem

Current ballast water treatment systems for Articulated Tug and Barge (ATB) vessels are unsuitable due to limitations in salinity, ballast pump capacity, temperature, hold time, discharge pressure, and electrical power, making it challenging to manage invasive species and maintain regulatory compliance.

Innovation Solution

A closed-loop ballast and de-ballast system using either fresh or salt water, with a tug ballast tank and a barge trim tank connected by umbilical lines, allowing for efficient transfer of ballast water between the two, eliminating the need for sea discharge and utilizing a marine centrifugal pump for operational convenience and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ballast water treatment systems are installed on ATB tugs, then ballast water can be treated to kill invasive organisms, but the systems are unsuitable due to limitations in salinity, ballast pump capacity, temperature, hold time, discharge pressure, and electrical power

Engineering Contradiction:
Improveballast water treatment effectivenessVSAvoidsystem adaptability to ATB tug operational conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent extracts the ballast water from the treatment system entirely, eliminating the need for treatment equipment on ATB tugs. Instead, ballast water is transferred to and from the barge, which has sufficient capacity and resources to handle ballast operations, thereby avoiding all the limitations of installing treatment systems on small tug vessels.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The barge serves as an intermediary in the ballast water management system. Rather than treating ballast water on the tug, the system uses the barge as a intermediate storage and transfer point, allowing the tug to offload ballast water to the barge where it can be held and discharged under more favorable conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If potable water is used as ballasting medium, then treatment of ballast water is not needed, but potable water in large quantities is often not available in many tug boat ports of call

Engineering Contradiction:
Improveelimination of treatment requirementVSAvoidavailability of potable water
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The barge's ballast tanks serve multiple functions: they can hold seawater for the tug's ballast operations, serve as temporary storage for transferred ballast water, and provide stability for the barge itself. This multi-functionality eliminates the need for the tug to carry large quantities of potable water or install treatment systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If shore based facility is used to transfer ballast water, then ballast water introduction into local environment is eliminated, but shore based facilities are virtually non-existent in many U.S. ports and require underway operations

Engineering Contradiction:
Improveprevention of invasive species dischargeVSAvoidoperational flexibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent merges the tug and barge into a single operational unit for ballast water management. The barge's ballast tanks are integrated with the tug's ballast system via umbilical lines, creating a combined ballast management capability that provides the benefits of shore-based facilities (preventing invasive species discharge) while maintaining the operational flexibility of underway operations.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If ballast water is pumped into ballast tanks in one geographical area and discharged in another, then ballast water management is simplified, but water-borne organisms transported in the ballast water can create havoc when deposited in new environments

Engineering Contradiction:
Improveballast water system simplicityVSAvoidinvasive species discharge
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The system discards the harmful practice of discharging ballast water containing invasive organisms by transferring it to the barge for holding and controlled discharge. The barge recovers and holds the ballast water in its tanks, preventing the discharge of invasive species while maintaining the simplicity of the ballast water transfer operation.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides an operationally feasible, cost-effective, and regulatory compliant solution for managing ballast water, preventing invasive species discharge and meeting the unique operational requirements of ATB tugs, while adhering to environmental regulations.

Implementation Method 1

utilizing a marine centrifugal pump for operational convenience and cost-effectiveness

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10974798B2Ballast and de-ballast system and methods
Publication Date: 2021.04.13 CROWLEY MARITIME CORP
  • US10974798B2 patent drawing
  • US10974798B2 patent drawing
  • US10974798B2 patent drawing

AI summary

A ballast and de-ballast system and method for an articulated tug barge (ATB) or integrated tug barge (ITB) are described herein. The system includes a tug ballast tank located on the tug, the tug ballast tank being configured to hold ballast water; and a barge trim tank located on the barge, the barge trim tank being configured to hold ballast water. The system further includes at least one umbilical line connecting the tug ballast tank to the barge trim tank. The system is configured to transfer ballast water between the tug ballast tank and the barge trim tank via the at least one umbilical line.