Atherectomy Catheter Cutting Element With Recessed Raised Elements

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Solution Overview

Problem

Atherectomy catheters face challenges in effectively cutting both soft and hard tissues, such as calcified plaque, during the removal process, as existing cutting elements may not adequately address the variability in tissue hardness.

Innovation Solution

The atherectomy catheter features a cutting element with a sharp cup-shaped surface and raised elements that are recessed from the cutting edge, allowing for effective cutting of soft tissue while the raised elements help break up hard tissue with a more blunt force, maintaining a smooth surface area for efficient tissue direction into a chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a sharp cutting edge is used to cut soft tissue, then cutting efficiency for soft tissue is improved, but the ability to cut hard tissue (calcified plaque) deteriorates

Engineering Contradiction:
Improvecutting efficiency for soft tissueVSAvoidability to cut hard tissue
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The cutting element incorporates different surface characteristics in different locations: a smooth cup-shaped surface for directing soft tissue and raised elements with blunt edges for breaking hard tissue. This local differentiation allows each region to perform its specialized function effectively.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cutting element is divided into functional segments: the sharp cutting edge/cup-shaped surface for soft tissue cutting and the raised elements for hard tissue breaking. This segmentation allows independent optimization of each region for its specific purpose.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If raised elements are added to break hard tissue, then ability to cut hard tissue is improved, but tissue direction capability deteriorates due to surface interruption

Engineering Contradiction:
Improveability to cut hard tissueVSAvoidtissue direction capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The raised elements are positioned to occupy less than 60 degrees of the circumferential surface, ensuring that the majority of the cup-shaped surface remains smooth and uninterrupted for effective tissue direction, while still providing sufficient raised element coverage for hard tissue breaking.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If raised elements are positioned close to the cutting edge, then hard tissue breaking capability is improved, but soft tissue cutting capability deteriorates due to interference

Engineering Contradiction:
Improvehard tissue breaking capabilityVSAvoidsoft tissue cutting capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The raised elements are recessed from the cutting edge by a controlled distance (0.0010-0.0020 inch), allowing them to act preliminarily on hard tissue before the sharp cutting edge encounters it, preventing the cutting edge from being damaged or deflected by hard tissue.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the catheter to efficiently cut and remove both soft and hard tissues, including calcified plaque, by utilizing a sharp cutting edge and strategically positioned raised elements that minimize interference with tissue direction, enhancing the catheter's ability to manage tissue variability.

Implementation Method 1

The cutting element has a sharp cutting edge that surrounds a cup shaped surface. The cup-shaped surface directs the material, which has been cut into a tissue chamber.

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

The raised elements help to break up had tissue such as calcified plaque. The raised elements are somewhat recessed from the distal end so that the cutting edge remains exposed to cut soft tissue. When the cutting element encounters tissue, which is too hard to be cut sufficiently by the cutting edge, the raised elements help to break the harder tissue with a more blunt application of force.

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS10219824B2Methods and devices for cutting tissue
Publication Date: 2019.03.05 COVIDIEN LP
  • US10219824B2 patent drawing
  • US10219824B2 patent drawing
  • US10219824B2 patent drawing

AI summary

A catheter is provided, which includes a cutting element having one or more raised elements. The cutting element has a cup-shaped surface at the distal end that may be smooth and continuous except for the raised elements.