Atherectomy Catheter Shaped Distal Tip Maneuverability

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Solution Overview

Problem

Existing atherectomy catheters with straight profiles struggle to maneuver effectively against arterial walls, particularly in curved or tortuous portions of arteries, making it difficult to remove all plaque buildup efficiently.

Innovation Solution

The atherectomy catheter features an elongate body with a fixed jog section and a flexible section, both formed with a frame having circumferential slits, which allows the catheter to be pre-shaped with a curvature that can be activated to form an s-shape, enabling better apposition against the vessel wall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a straight profile catheter is used, then the catheter structure is simple and easy to manufacture, but the catheter cannot maneuver effectively against arterial walls in curved or tortuous portions

Engineering Contradiction:
Improvecatheter structure simplicityVSAvoidmaneuverability against arterial walls
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The catheter incorporates a dynamic curvature mechanism that allows the catheter to transition from a straight configuration during insertion to a curved configuration during operation. The curved section can be actively adjusted to match the anatomy of the artery, enabling effective maneuverability while maintaining a simple straight profile for easy manufacture and insertion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The catheter is divided into distinct sections: a straight proximal section for easy insertion and manufacture, and a curved distal section for effective maneuverability. This segmentation allows each part to be optimized independently - the straight section remains simple for manufacturing while the curved section provides the necessary operational flexibility.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a straight profile catheter is used, then the catheter design is simple, but the catheter cannot remove all plaque buildup in curved artery sections

Engineering Contradiction:
Improvecatheter design simplicityVSAvoidplaque removal efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The catheter employs a dynamic curvature mechanism that allows the distal section to be actively curved to match the artery's anatomy. This enables the cutter to maintain effective contact with the vessel wall in curved sections, significantly improving plaque removal efficiency while adding minimal complexity to the overall design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The catheter design incorporates the ability to change the curvature parameter of the distal section. By adjusting the curvature to match the specific anatomical requirements of each patient's artery, the catheter can effectively remove plaque from curved sections without requiring a completely complex redesign for each case.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a curved distal section is added to improve maneuverability, then the catheter can appose better against vessel walls, but the catheter structure becomes more complex

Engineering Contradiction:
Improveapposition against vessel wallVSAvoidcatheter structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The catheter is segmented into a simple straight proximal section and a curved distal section. This segmentation allows the complexity to be localized only where needed for apposition, while the majority of the catheter remains simple in structure. The curved section is designed to provide necessary apposition capability without requiring complex mechanisms throughout the entire catheter length.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250040957A1Atherectomy catheter with shaped distal tip
Publication Date: 2025.02.06 ZYLOX TONBRIDGE MEDICAL LTD
  • US20250040957A1 patent drawing
  • US20250040957A1 patent drawing
  • US20250040957A1 patent drawing

AI summary

An atherectomy device including a catheter body, a nosecone and a driveshaft. The catheter body may include a fixed jog section having a fixed curvature, and a flexible section having a greater lateral flexibility than the fixed jog section. The flexible section may include circumferential slits that are configured to allow the flexible section to passively bend in multiple directions. The nosecone may be attached to a distal end of the catheter body. The driveshaft may be configured to rotate within the catheter body and to move distally and proximally within the catheter body. A distal end of the driveshaft may include an annular cutter.