Atherectomy Speed Control for Plaque Removal and Stall Prediction

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Solution Overview

Problem

Current medical devices for atherectomy, which remove plaque from blood vessels, face challenges in efficiently controlling rotational speed and predicting stalls, especially when dealing with varying plaque properties such as soft, fibrous, or calcified deposits, which can restrict blood flow and cause ischemia.

Innovation Solution

An atherectomy control system that includes a drive mechanism with a position sensor, microcontroller, and computing device to monitor and adjust rotational speed, predict potential stalls, and switch between operational modes to maintain optimal performance, using a turbine or other drive mechanisms to effectively remove plaque while preventing mechanical failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If real-time speed monitoring and control is implemented, then drive mechanism performance is optimized, but device complexity increases

Engineering Contradiction:
Improveplaque removal efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system continuously monitors the rotational speed of the drive mechanism using a position sensor and microcontroller, comparing the measured speed against a target speed. When deviations are detected, the system automatically adjusts the drive mechanism speed through feedback control, optimizing plaque removal efficiency while maintaining manageable complexity through automated regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical speed control with an electronic control system comprising a microcontroller, position sensor, and automated feedback loop. This substitution of mechanical control with electronic automation achieves precise speed optimization for varying plaque properties while the modular electronic architecture keeps the added complexity organized and manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If automated speed control is implemented, then adaptation to varying plaque properties is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveadaptation to plaque propertiesVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The control system dynamically adjusts the drive mechanism speed based on real-time monitoring of rotational position and calculated speed. The microcontroller modifies operational parameters adaptively in response to varying plaque properties and drive mechanism performance, enabling the system to handle diverse atherectomy conditions through automated dynamic control rather than fixed mechanical settings.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system serves multiple functions: monitoring rotational position, calculating speed, comparing against target values, predicting stalls, and adjusting drive mechanism performance. This multi-functional integrated controller adapts to various plaque types and procedural conditions, providing versatile adaptation while consolidating control functions into a single manufacturable unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If real-time monitoring is implemented, then stall prevention is improved, but loss of time in data processing increases

Engineering Contradiction:
Improvestall preventionVSAvoiddata processing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control system continuously monitors rotational speed and compares it against the target speed in real-time, maintaining the drive mechanism within optimal operating parameters. By proactively detecting speed deviations and adjusting before stalls occur, the system prevents mechanical stalls through continuous preliminary monitoring rather than reactive response, ensuring reliability while processing data efficiently through streamlined feedback loops.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures precise control of rotational speed and predicts potential stalls, enhancing the efficiency and safety of plaque removal, thereby improving blood flow and reducing the risk of complications like ischemia, pain, and amputation.

Implementation Method 1

a position sensor configured to sense a rotational position of the drive mechanism

Methodology Applied
Scientific EffectPosition sensing:

Data Source

PatentUS11744610B2Atherectomy system
Publication Date: 2023.09.05 BOSTON SCI MEDICAL DEVICE LTD
  • US11744610B2 patent drawing
  • US11744610B2 patent drawing
  • US11744610B2 patent drawing

AI summary

Medical systems and methods for making and using medical systems are disclosed. Example medical systems may include an atherectomy system configured to engage and remove plaque from walls in vessels of a vascular system. The atherectomy system may include a drive shaft, a rotational tip coupled to an end of the drive shaft, a drive mechanism coupled to the drive shaft to rotate the rotational tip, and a control unit configured to control operation of the drive mechanism. In some cases, the control unit may include a controller for controlling operation of the drive mechanism based on sensed positions of the drive mechanism. The controller may be configured to send data to a host for analysis, compensate a control signal based on a mode of operation of the drive mechanism, determine if a stall is predicted to occur, and/or perform one or more other functions.