Athermalized Chalcogenide Lens System for Infrared Imaging

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Solution Overview

Problem

Infrared imaging systems face challenges in maintaining focus across varying temperatures due to changes in the index of refraction and size of optical components, leading to thermal defocus and reduced performance.

Innovation Solution

The implementation of a three-lens system with the first and third lens elements made of As40Se60 and the second lens element made of Ge22As20Se58 or Ge28Sb12Se60, which are chalcogenide materials, allows for athermalization by distributing optical power to cancel out changes in focal length and refractive index with temperature changes, along with active focus adjustment and passive mechanical compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single lens element is used in the optical system, then the device complexity is low, but the manufacturing precision and focus stability across temperature variations deteriorate

Engineering Contradiction:
Improvelens system structureVSAvoidfocus accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The optical system is divided into multiple lens elements (first lens element, second lens element, and third lens element) with different material compositions. Each lens element is segmented to have specific optical powers that collectively compensate for thermal effects, resolving the contradiction between simple structure and precise focus maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite chalcogenide materials with specific compositions (As40Se60, Ge22As20Se58, Ge28Sb12Se60) for different lens elements. These composite materials are selected for their complementary thermal expansion coefficients and refractive index characteristics, enabling the system to maintain focus accuracy across temperature variations while managing device complexity through material diversity rather than structural complexity.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the lens system uses conventional materials, then the ease of manufacture is high, but the stability of focal length across temperature changes deteriorates

Engineering Contradiction:
Improvelens productionVSAvoidfocal length stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the material parameters (composition and optical properties) of the lens elements to achieve thermal compensation. By selecting chalcogenide materials with specific refractive indices and thermal expansion coefficients, the system maintains focal length stability across temperature ranges from -40°C to +80°C while remaining manufacturable through established optical fabrication processes.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the lens system is designed for a narrow temperature range, then the manufacturing precision is easier to achieve, but the adaptability to varying environmental temperatures deteriorates

Engineering Contradiction:
Improvefocus controlVSAvoidtemperature range coverage
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The multi-element lens system is designed to perform multiple functions: it provides the primary optical focusing function while simultaneously compensating for thermal effects across a wide temperature range. The combined optical power of the three lens elements is specifically engineered to maintain focus stability from -40°C to +80°C, making the system universally applicable in diverse environmental conditions without sacrificing manufacturing precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains the combined focal length of the lens system within a stable temperature range, ensuring high performance and focus accuracy across temperatures from -40°C to +80°C, critical for infrared imaging applications.

Implementation Method 1

changes in the index of refraction and size of optical components, leading to thermal defocus

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

changes in the index of refraction and size of optical components

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240168268A1Athermalized lens systems and methods
Publication Date: 2024.05.23 TELEDYNE FLIR COMMERICAL SYST INC
  • US20240168268A1 patent drawing
  • US20240168268A1 patent drawing
  • US20240168268A1 patent drawing

AI summary

Techniques for facilitating athermalized lens systems and methods are provided. In one example, an imaging device includes a lens system. The lens system includes a first lens element configured to transmit electromagnetic radiation associated with a scene. The lens system further includes a second lens element configured to receive the electromagnetic radiation from the first lens element and transmit the electromagnetic radiation. The lens system further includes a third lens element configured to receive the electromagnetic radiation from the second lens element and transmit the electromagnetic radiation. The first and third lens element include As40Se60 and the second lens element includes Ge22As20Se58 or Ge28Sb12Se60. The imaging device further includes a detector array including a plurality of detectors. Each detector is configured to receive a portion of the electromagnetic radiation from the lens system and generate an infrared image based on the electromagnetic radiation. Related methods and systems are also provided.