ATM Bill Cassette Connector Alignment for Compact Stacked Storage

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Solution Overview

Problem

Conventional bill storage units in automated teller machines have a complex structure due to separate power supply and communication signal transmission components for vertically stacked cassettes, leading to increased volume occupation and inconvenient cassette handling and mounting.

Innovation Solution

A simplified configuration using an external control board for power supply and communication signal transmission to both cassettes, with internal control boards and connectors for signal distribution, along with a position alignment mechanism to ensure accurate connector interconnection and a locking device for convenient handling and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate power supply and communication signal transmission components are provided for each vertically stacked cassette, then reliable power supply and signal transmission to each cassette is ensured, but the device structure becomes complicated and occupies large volume

Engineering Contradiction:
Improvepower supply and signal transmission reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges separate power supply and communication signal transmission components into a single integrated control board that serves multiple cassettes. The external control board provides both power supply and communication signals to upper and lower cassettes simultaneously, eliminating the need for separate components for each function and reducing overall device complexity while maintaining reliability through unified control architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The external control board is designed with multi-functionality to perform both power supply and communication signal transmission to multiple cassettes. This universal component replaces what would traditionally require separate dedicated components for each function, achieving space efficiency and structural simplification without compromising the reliability of individual cassette operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate power supply and communication signal transmission components are provided for each vertically stacked cassette, then each cassette can be independently controlled, but the components occupy a large volume

Engineering Contradiction:
Improvecassette independent control capabilityVSAvoiddevice volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent combines multiple control functions into a single external control board that serves both upper and lower cassettes. By integrating power supply circuits and communication signal transmission circuits into one unified component, the device achieves compact volume while maintaining the ability to independently control each cassette through separate signal pathways from the shared control board.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control architecture implements a nested structure where the external control board contains integrated circuits for both power supply and communication signals, which in turn control multiple cassettes. This nested arrangement allows multiple functions to be housed within a compact volume, reducing the overall device size while preserving independent cassette control capabilities.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the upper cassette and lower cassette are separated, then each cassette can be independently handled and mounted, but the structure becomes more complex with separate control components

Engineering Contradiction:
Improvecassette handling and mounting convenienceVSAvoidcontrol component structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the physical cassettes (upper and lower) as separate, independently handleable units while using a unified external control board to manage both. This segmentation allows workers to easily remove, transport, and mount individual cassettes without dealing with complex integrated structures, while the control board maintains simplified connectivity through standardized interfaces for each cassette.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The external control board serves as a universal control unit that can interface with multiple separate cassettes through standardized connections. This multi-functional design allows the same control board to manage both upper and lower cassettes independently, simplifying the overall structure compared to having separate control components for each cassette while maintaining ease of handling and mounting.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If connectors are provided for power supply and communication signal transmission between cassettes, then electrical connection is achieved, but the connectors are vulnerable to damage during handling and mounting

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidconnector damage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates a position alignment mechanism that performs preliminary alignment of connectors before actual connection occurs. The alignment guides ensure that connectors are properly positioned and engaged in a controlled manner, preventing misalignment or forced connection that could damage the connectors during cassette handling and mounting operations, thereby protecting the electrical connection reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connector design includes protective features such as recessed mounting positions and alignment guides that cushion and protect the connectors from external forces during handling. The position alignment mechanism acts as a protective barrier, ensuring connectors engage smoothly without exposure to damaging impacts or misalignment stresses, thus reducing connector damage risk while maintaining reliable electrical connections.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12148260B2Bill storage unit of automated teller machine
Publication Date: 2024.11.19 HYOSUNG TNS INC
  • US12148260B2 patent drawing
  • US12148260B2 patent drawing
  • US12148260B2 patent drawing

AI summary

A bill storage unit of an automated teller machine according to an embodiment includes: a lower cassette and an upper cassette which have bills stored therein and are vertically stacked; an external control board disposed outside the lower cassette and the upper cassette to perform power supply and communication signal transmission to the lower cassette and the upper cassette; first and second internal control boards electrically connected to the external control board and disposed inside the lower cassette and the upper cassette to perform power supply and communication signal transmission to each of components inside the lower cassette and components inside the upper cassette; a plurality of connectors interconnected to electrically connect the external control board and the first and second internal control boards; and a position alignment means configured to, when the upper cassette is being stacked on the lower cassette, guide the plurality of connectors to be interconnected at correct positions.