ATM Storage Box Dynamics for Maintenance Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In ATMs, maintenance technicians face difficulties in accurately counting banknotes during maintenance operations due to the conveyance path being surrounded by guides, leading to potential misplacement of banknotes and discrepancies in recorded versus actual numbers, which can result in incorrect reclassification.

Innovation Solution

A medium processing device with a conveyance section, drive transmission section, operation knob, and storage box that can transition between opposing and non-opposing states, restricting manual operation of the knob when the storage box is opposing, preventing banknotes from being inadvertently conveyed to storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the storage box is coupled to the conveyance path to enable normal operation, then banknotes can be automatically conveyed and stored, but the operation knob becomes inaccessible and maintenance technicians cannot manually convey banknotes

Engineering Contradiction:
Improveautomatic banknote conveyance and storageVSAvoidaccessibility of operation knob for maintenance
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The storage box is designed to be movable between a coupled state (opposing the operation side face) and a separated state. This dynamic configuration allows the system to switch between normal automatic operation mode and maintenance mode, resolving the contradiction between automatic conveyance functionality and maintenance accessibility

Inventive Principle:
Principle #15Dynamics

2Productivity

If the conveyance path is surrounded by conveyance guides to guide banknotes, then banknote conveyance is automated and efficient, but maintenance technicians cannot see banknotes in the conveyance path

Engineering Contradiction:
Improveautomated banknote conveyanceVSAvoidvisibility of banknotes during maintenance
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The operation knob is extracted from the interior of the conveyance path and placed on the operation side face, making it accessible from the exterior. This allows maintenance technicians to operate the conveyance rollers manually without needing to see inside the enclosed conveyance path, resolving the contradiction between automated conveyance efficiency and maintenance visibility

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the operation knob is exposed for manual operation during maintenance, then technicians can manually convey banknotes, but banknotes may be inadvertently conveyed to storage boxes

Engineering Contradiction:
Improvemanual conveyance capabilityVSAvoidaccuracy of banknote counting and recording
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses dynamic configuration of the storage box position to prevent errors. During maintenance operations, the storage box is positioned in the separated state, physically preventing inadvertently conveyed banknotes from entering the storage box, thus maintaining recording accuracy while allowing manual operation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10604364B2Medium processing device and medium transaction device
Publication Date: 2020.03.31 OKI ELECTRIC INDUSTRY CO LTD
  • US10604364B2 patent drawing
  • US10604364B2 patent drawing
  • US10604364B2 patent drawing

AI summary

A medium processing device is provided including: a conveyance section that conveys a sheet-shaped medium along a conveyance path; a drive transmission section that transmits drive force to the medium so as to cause the medium to travel along the conveyance path; an operation knob that is provided on an operation side face of the conveyance section, and that is used for operating the drive transmission section; and a storage box that stores the medium therein, and that is capable of transitioning between an opposing state in which the storage box opposes the operation side face of the conveyance section over a range including at least the operation knob, and a non-opposing state in which the storage box does not oppose the operation side face.