Micro-fabricated Atomic Clock Thermal Insulation

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Solution Overview

Problem

Conventional atomic clocks face challenges in size and cost, limiting their applications, and struggle to operate efficiently in varying temperatures, particularly at low temperatures where the VCSEL and gas within the vapor cell require specific temperature ranges.

Innovation Solution

A thermally-insulated micro-fabricated atomic clock structure is developed, utilizing a photodiode structure with thermal barrier openings and metal interconnects that include heater traces and temperature sensors to maintain the necessary temperature for the VCSEL and gas, while minimizing power consumption and heat loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional atomic clocks are used, then frequency stability is maintained, but size and cost increase

Engineering Contradiction:
Improvefrequency stabilityVSAvoidsize and cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The atomic clock is divided into separate functional modules including vapor cell, VCSEL, photodiode, and thermal management components that can be independently optimized and assembled, reducing overall complexity while maintaining performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters by implementing thermal insulation and heating mechanisms that allow the atomic clock components to operate at elevated temperatures (e.g., 40-80°C for VCSEL, 50-100°C for vapor cell gas), enabling miniaturization without sacrificing frequency stability

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If atomic clock operates in low temperature environment, then power consumption is reduced, but VCSEL and gas cannot maintain required temperature ranges

Engineering Contradiction:
Improvepower consumptionVSAvoidVCSEL and gas temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent implements periodic heating cycles where the heater operates intermittently to maintain temperature, reducing average power consumption while ensuring the VCSEL and vapor cell gas remain within required temperature ranges during operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent converts the harmful heat loss in cold environments into a beneficial feature by using the temperature differential to drive thermal management mechanisms that efficiently maintain component temperatures with minimal power input

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If thermal insulation is added to maintain temperature, then power consumption decreases in cold environments, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidthermal management structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The thermal management functions (insulation, heating, temperature sensing) are merged into an integrated thermal control module that works cooperatively to maintain temperatures, reducing the number of separate components and simplifying the overall device structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thermal insulation structure serves multiple functions simultaneously: it provides thermal isolation, structural support, and mounting surfaces for other components, thereby reducing device complexity while maintaining power efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows the atomic clock to operate with very little power in environments as low as -40°C, ensuring the proper functioning of the VCSEL and gas within the vapor cell, thereby expanding its application scope.

Implementation Method 1

metal interconnects that include heater traces and temperature sensors to maintain the necessary temperature for the VCSEL and gas

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

thermally-insulated micro-fabricated atomic clock structure, utilizing a photodiode structure with thermal barrier openings

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

a vertical cavity surface emitting laser (VCSEL)... The light output by the VCSEL is tuned to a frequency which, when circularly polarized

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 4

the light output by the VCSEL is tuned to a frequency which, when circularly polarized (and after having been linearly polarized by either a linear polarizing element or if the VCSEL is designed to produce linear polarized light), is absorbed by the single electrons in the outer shells of the alkali atoms in the gas

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 5

When an object with a magnetic moment is placed in a magnetic field, the magnetic field exerts a force on the magnetic moment that tries to align the magnetic moment with the direction of the magnetic field... The intrinsic magnetic moment of an electron precessing about the direction of an applied magnetic field is at an angular frequency known as the Larmor frequency

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS10665735B2Micro-fabricated atomic clock structure and method of forming the atomic clock structure
Publication Date: 2020.05.26 TEXAS INSTRUMENTS INC
  • US10665735B2 patent drawing
  • US10665735B2 patent drawing
  • US10665735B2 patent drawing

AI summary

A micro-fabricated atomic clock structure is thermally insulated so that the atomic clock structure can operate with very little power in an environment where the external temperature can drop to −40° C., while at the same time maintaining the temperature required for the proper operation of the VCSEL and the gas within the vapor cell.