Atomization Assembly Parallel Heating Ceramic Core
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Solution Overview
Problem
Conventional atomization assemblies have a suboptimal thermal utilization rate of heating elements, limiting their ability to efficiently vaporize smoke materials.
Innovation Solution
An atomization assembly featuring a ceramic core with multiple heating elements connected in parallel, housed within a stainless-steel tank with a recessed side wall for enhanced heat transfer and vaporization, along with a fixing seat, cover, joint, and insulation ring for structural support and insulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If a single ceramic core with one heating element is used, then the device structure is simple, but the thermal utilization rate is low and vapor production is limited
Solution Approach 1:
The heating element is divided into multiple independent heating coils (first heating coil, second heating coil, third heating coil) that can be independently controlled. Each heating coil corresponds to a specific heating area on the ceramic core, allowing segmented heating zones that improve thermal utilization efficiency while enabling higher overall vapor production capability
Solution Approach 2:
The patent introduces a vertical dimension to heat transfer by adding a heat conduction plate beneath the ceramic core that conducts heat to a heating chamber below. This creates a multi-layer heating structure where heat is transferred from the ceramic core through the heat conduction plate to the heating chamber, adding a new dimension to the heating process that improves thermal utilization
2Loss of energy
If smoke material is directly placed on the heating element, then the structure is simple, but the thermal utilization rate is suboptimal
Solution Approach 1:
A heat conduction plate is introduced as an intermediary component between the ceramic core and the heating chamber. This plate conducts heat from the ceramic core to the heating chamber below, creating an intermediate heat transfer path that improves thermal utilization by capturing and redirecting heat that would otherwise be lost, thereby reducing energy loss without significantly complicating the structure
Solution Approach 2:
The ceramic core is designed with porous characteristics that allow for efficient heat distribution and material vaporization. The porous structure increases the surface area for heat transfer and improves the interaction between the heating element and smoke material, enhancing thermal utilization efficiency
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables high-power vapor production with a larger vapor output compared to conventional atomizers, facilitating easier cleaning and preventing the ceramic core from dropping, while ensuring efficient heat transfer and vapor flow for user inhalation.
Implementation Method 1
the heating element leaves much to be desired
Implementation Method 2
the ceramic core produces and transmits a heat to the stainless-steel tank through heat transfer to atomize a smoke material
Implementation Method 3
to atomize a smoke material in the stainless-steel tank to produce vapor
Data Source
AI summary
An atomization assembly, including a ceramic core and a stainless-steel tank. The ceramic core includes three or more heating elements connected in parallel. The ceramic core is disposed in the stainless-steel tank.