Atomization Core External Electrode Layout for Easier Assembly
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Solution Overview
Problem
The difficulty in wiring the heating wire of an atomization core with the electrode of a power supply due to its narrow internal space in the atomization channel, which complicates assembly and reduces production efficiency.
Innovation Solution
The atomization core design includes electrode parts extending outside the atomization channel, allowing for easier connection to an external power supply, and a heating element with embedding parts for improved stability and heat transfer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the heating wire is disposed inside the atomization channel, then the atomization function is achieved, but the wiring difficulty increases and assembly becomes complex
Solution Approach 1:
The electrode parts extend from the heating parts in a direction outward from the atomization channel, transitioning from a confined internal wiring arrangement to an external wiring configuration. This dimensional change allows electrode parts to extend through the atomization channel wall, providing accessible external connection points while maintaining the heating function inside the channel.
Solution Approach 2:
The heating element is divided into distinct functional segments: heating parts for thermal generation, electrode parts for electrical connection, and connecting parts for structural integration. This segmentation allows the electrode parts to be positioned independently, extending outward from the atomization channel for easier wiring while keeping the heating parts confined to the channel interior.
2Productivity
If the heating wire is disposed inside the atomization channel, then the atomization function is achieved, but the production efficiency decreases
Solution Approach 1:
The electrode parts extend outward from the atomization channel in a direction perpendicular to the channel axis, creating external access points for wiring. This dimensional reconfiguration eliminates the need for complex internal wiring operations, enabling faster assembly and improving production efficiency.
Solution Approach 2:
The electrode parts are pre-positioned to extend outward from the atomization channel during the manufacturing process, allowing wiring connections to be made before final assembly. This preliminary positioning of connection points simplifies the manufacturing workflow and enhances production efficiency.
3Area of stationary object
If the heating wire is disposed inside the atomization channel, then the atomization function is achieved, but the wiring space becomes limited
Solution Approach 1:
The electrode parts extend from the heating parts in a direction outward from the atomization channel, utilizing the external space surrounding the channel. This dimensional transition expands the available wiring space from the confined internal channel environment to the broader external assembly area, facilitating easier wire routing and connection.
Solution Approach 2:
The connecting parts serve as intermediaries between the heating parts inside the atomization channel and the electrode parts extending outside. This intermediary structure provides a transition zone that facilitates wiring operations by bridging the internal heating zone with the external connection zone, effectively expanding the functional wiring space.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates easier assembly, reduces welding difficulty, and enhances production efficiency by providing a larger wiring space and improved structural stability.
Implementation Method 1
The heating wire is powered by a power supply in the atomization apparatus, to heat up the atomization core body, to make oil attached to a surface of the atomization core body atomize
Data Source
AI summary
Disclosed are an atomization core and an atomization apparatus. The atomization core includes an atomization carrier and a heating element. The atomization carrier is provided with an atomization channel. The atomization channel is provided with two first inner walls which are opposite to each other, and two second inner walls which are opposite to each other. The heating element is provided with two heating parts, a connecting part and electrode parts, the two heating parts are respectively disposed on the first inner walls correspondingly, and ends of the two electrode parts away from the heating parts extend out of the atomization channel.