Heating Atomization Core with Insulated Lead and Housing
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Solution Overview
Problem
Current heating atomization components face issues with poor heating body strength, deformation, electrode lead instability, and risk of short circuits due to inadequate protection and assembly requirements, leading to low atomization efficiency and liquid leakage.
Innovation Solution
A heating atomization core design featuring a liquid guide with an axially extending housing and securing member to support the heating body and electrode lead, with at least one electrode lead having an insulating sheath to prevent short circuits and enhance stability, and a multi-layer tubular structure for improved liquid conduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the heating circuit is made thin to achieve high instantaneous temperature (200 degrees), then the heating efficiency is improved, but the heating body strength deteriorates causing deformation
Solution Approach 1:
The heating body is constructed as a composite structure combining a thin heating circuit (for high temperature efficiency) with a supportive substrate or framework (providing mechanical strength). This allows the heating element to maintain thin dimensions for rapid heating while the composite structure prevents deformation and maintains structural integrity during operation.
2Ease of operation
If the electrode lead is extended to connect with the battery, then the connectivity is improved, but the stability deteriorates causing shaking and poor contact
Solution Approach 1:
The electrode lead connection system is divided into segmented sections: a flexible extended lead for external connection, a securing member for intermediate fixation, and a stable connection point at the heating body. This segmentation allows the lead to be extended for connectivity while the securing member prevents excessive movement and maintains stable contact throughout the atomization process.
3Device complexity
If the electrode lead touches the metal parts, then the assembly is simplified, but the reliability deteriorates causing internal short circuit
Solution Approach 1:
An insulating sheath is introduced as an intermediary layer between the electrode lead and surrounding metal parts. This insulating coating maintains electrical isolation to prevent short circuits while allowing the lead to be positioned and secured within the housing structure. The insulating sheath enables simplified assembly without compromising reliability, as it passively prevents contact without requiring complex positioning mechanisms.
4Power
If the heating body is made thin for high power density, then the heating efficiency is improved, but the manufacturability deteriorates due to poor strength
Solution Approach 1:
The heating body employs a composite construction where a thin heating circuit layer is integrated with a more robust substrate or support structure. This composite approach enables the production of high-power-density heating elements that maintain adequate mechanical strength for standard manufacturing processes, assembly operations, and quality control procedures.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design enhances the strength and stability of the heating circuit, prevents short circuits, and improves atomization efficiency by securely fixing the heating body and electrode lead, reducing the risk of deformation and liquid leakage.
Implementation Method 1
at least one electrode lead is provided with an insulating sheath
Implementation Method 2
the heating atomization needs to reach 200 degrees at the instantaneous temperature of suction
Data Source
AI summary
The present invention discloses a heating atomization core, comprising a liquid guide, a heat-ing body, and an electrode lead connected to the heating body; the heating body is attached to a surface of the liquid guide, the electrode lead extends outward from two ends of the heating body, and at least one electrode lead is provided with an insulating sheath; the liquid guide is externally provided with an axially extending housing, the liquid guide is cooperatively filled in the housing, and the housing is provided therein with a securing member for securing the electrode lead. The atomization core can protect a heating circuit and an electrode lead, can avoid short circuits, and allows for attaching a liquid guide and a heating body.


