Atomization Core Module Integrated Connection Structure

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Solution Overview

Problem

The existing structure for electrically connecting an atomizer and a main unit in electronic atomization apparatuses is complex, leading to high assembly difficulty.

Innovation Solution

An atomization core module is introduced, comprising a heating assembly with a first and second electrode connected to a heating unit, a first connecting member with a mounting cavity, a second connecting member sleeved on the first, and an insulation member to insulate them, reducing the number of elements for connection and simplifying assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an ejector pin or elastic pin is used to electrically connect the atomizer and main unit, then electrical connection is achieved, but the design becomes complex and assembly difficulty increases

Engineering Contradiction:

Improveelectrical connection stabilityVSAvoidconnection structure complexity

Core Design Contradiction:

ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the electrical connection function with the structural support function into a single integrated connection structure. The connection structure includes connection pins that provide both mechanical support and electrical conduction, eliminating the need for separate ejector pins or elastic pins. This merging of functions simplifies the overall design while maintaining reliable electrical connection between the atomizer and main unit.

Inventive Principle:

Principle #5Merging (Combining)

Solution Approach 2:

The connection structure is designed to serve multiple purposes simultaneously: it provides mechanical support for the heating assembly, establishes electrical connection between components, and enables easy assembly and disassembly. The universal design allows the same connection structure to handle both structural and electrical requirements, reducing the number of separate components needed.

Inventive Principle:

Principle #6Universality (Multi-functionality)

2Reliability

If an ejector pin or elastic pin is used for electrical connection, then connection is established, but assembly difficulty increases

Engineering Contradiction:

Improveelectrical connectionVSAvoidassembly ease

Core Design Contradiction:

ReliabilityVSEase of manufacture

Solution Approach 1:

The connection structure merges mechanical support and electrical connection into a single integrated component. The connection pins are built into the housing structure, eliminating the need for separate assembly steps involving ejector pins or elastic pins. This integration significantly simplifies the manufacturing and assembly process while ensuring reliable electrical connection.

Inventive Principle:

Principle #5Merging (Combining)

Solution Approach 2:

The connection structure is segmented into modular components that can be easily assembled and disassembled. The connection pins are positioned and structured to allow simple insertion and connection, enabling workers to quickly assemble the atomizer with the main unit without complex alignment or fastening procedures.

Inventive Principle:

Principle #1Segmentation

3Reliability

If multiple separate components are used for connection, then electrical connection is achieved, but the number of elements increases and assembly becomes more difficult

Engineering Contradiction:

Improveelectrical connection stabilityVSAvoidnumber of connection elements

Core Design Contradiction:

ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges multiple connection functions into a single integrated connection structure. Instead of using separate ejector pins, elastic pins, and other components, the design employs unified connection pins that provide both mechanical support and electrical conduction. This reduction in the number of elements simplifies assembly while maintaining reliable electrical connection.

Inventive Principle:

Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the complexity and difficulty of assembly while ensuring a stable electrical connection between the heating assembly and the main unit, improving the overall structure's simplicity and stability.

Implementation Method 1

the heating unit is configured to heat the aerosol-generating substrate to generate an aerosol

Methodology Applied

Scientific EffectHeating: Heating

Implementation Method 2

an insulation member disposed between the first connecting member and the second connecting member so as to insulate the first connecting member from the second connecting member

Methodology Applied

Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20240373928A1Atomization core module, atomizer, and electronic atomization apparatus

Publication Date: 2024.11.14 JIANGMEN SMOORE NEW MATERIAL CO LTD

AI summary

An atomization core module includes: a heating assembly having a heating unit, and a first electrode and a second electrode that are connected to the heating unit; a first connecting member having a mounting cavity, the heating assembly being disposed in the mounting cavity, the first electrode being electrically connected to the first connecting member; a second connecting member sleeved on an outer side of the first connecting member, the second electrode being electrically connected to the second connecting member; and an insulation member disposed between the first connecting member and the second connecting member so as to insulate the first connecting member from the second connecting member.