Atomization Core Top Injection Shortens Aerosol Path

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Solution Overview

Problem

Existing atomization devices suffer from aerosol taste alteration due to long flow paths and potential health issues from condensed liquid inhalation, as well as oil leakage from vertically placed liquid conducting members.

Innovation Solution

An atomization core with a liquid conducting member featuring a longitudinally running airflow hole and peripheral liquid storage grooves, where the heating element is positioned on the atomization surface, reducing aerosol flow path length and preventing condensation, and a top liquid injection design to minimize leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the liquid conducting member is vertically placed with side injection, then the structure is simple and easy to assemble, but the aerosol flow path becomes long causing taste alteration and condensation

Engineering Contradiction:
Improveease of assemblyVSAvoidaerosol taste alteration and condensation
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional side injection design by implementing top injection through the airflow hole. The liquid conducting member receives liquid from the top surface rather than from the side, fundamentally changing the flow direction and path. This inversion resolves the contradiction by maintaining structural simplicity while dramatically shortening the aerosol flow path from the atomization surface to the outlet, preventing taste alteration and condensation.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces a vertical dimension to liquid injection by creating an airflow hole that extends from the top surface through the liquid conducting member. This dimensional change allows liquid to be injected from the top rather than from the side, transforming the two-dimensional side injection into a three-dimensional top-down flow path that directly reduces aerosol travel distance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the liquid conducting member is vertically placed, then the structure is simple, but oil leakage occurs easily

Engineering Contradiction:
Improvestructural simplicityVSAvoidoil leakage prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent inverts the injection direction from horizontal side injection to vertical top injection. By reversing the liquid entry point and flow direction, the design maintains structural simplicity while fundamentally preventing the oil leakage issues associated with vertical side injection configurations.

Inventive Principle:
Principle #13The other way round (Inversion)

3Object-affected harmful factors

If the airflow hole is located at the center, then the aerosol flow path is shortened and taste is preserved, but the liquid storage structure becomes more complex

Engineering Contradiction:
Improveaerosol taste preservationVSAvoidliquid storage structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the liquid storage function into multiple components: the airflow hole itself acts as a central liquid conduit, while liquid storage grooves are distributed around its periphery. This segmentation allows the central airflow hole to be positioned optimally for short aerosol path length while the peripheral grooves provide the necessary liquid storage capacity, resolving the contradiction between taste preservation and storage structure complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The central airflow hole serves multiple functions simultaneously: it acts as the liquid injection channel from the top, serves as the atomization surface when the heating element is applied, and functions as the aerosol outlet. This multi-functionality eliminates the need for separate complex liquid storage structures while maintaining optimal aerosol flow path length for taste preservation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains the original taste of the atomizing liquid, prevents aerosol condensation, and reduces oil leakage, thereby enhancing the atomization device's performance and service life.

Implementation Method 1

uses electric energy to heat liquid, so that liquid reaches boiling point and changes into steam

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the heating element 200 is located on the atomization surface for heating and atomizing the atomizing liquid

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

the aerosol generated by the atomization core has a shorter flow path

Methodology Applied
Scientific EffectAerosol flow: Aerosol

Data Source

PatentUS20250098761A1Atomization device and atomization core thereof
Publication Date: 2025.03.27 SHENZHEN HUACHENGDA PRECISION INDUSTRY CO LTD
  • US20250098761A1 patent drawing
  • US20250098761A1 patent drawing
  • US20250098761A1 patent drawing

AI summary

The invention discloses an atomization device and atomization core thereof, the atomization core comprises a liquid conducting member and a heating element. The liquid conducting member is provided with an airflow hole running through itself longitudinally, and at least one liquid storage groove. The liquid storage groove is located on the outer periphery of the airflow hole, and the liquid storage groove includes at least one first sub-liquid storage groove and at least one second sub-liquid storage groove in communication with the first sub-liquid storage groove. The airflow hole is located at the center of the liquid conducting member, which can be close to the outlet of the atomization device, the aerosol generated by the atomization core has a shorter flow path and is less prone to affect the taste due to cooling, and it can effectively prevent the aerosol from condensing due to cooling during the flow process.