Atomization Device Heating Assembly with Gas Separation
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Solution Overview
Problem
Existing atomization devices face issues with uneven heating, insufficient atomization, and gas-liquid mixing, leading to poor atomization quality and reduced atomization efficiency, which are critical problems in medical and micro electronic applications.
Innovation Solution
A heating assembly with an oil guiding member and heating member, featuring a through hole for gas separation and a connecting part for uniform heating, ensures efficient atomization and separation of gas from liquid, enhancing atomization efficiency and quality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a conventional heating assembly is used without a through hole structure, then the structure is simpler, but gas-liquid separation is insufficient leading to poor atomization quality
Solution Approach 1:
The heating assembly is segmented into distinct functional zones: a liquid supply channel for liquid delivery, a heating zone with heating wires for atomization, and a through hole for gas-liquid separation. This segmentation allows each zone to perform its specific function optimally, achieving high atomization quality through structured functional division.
Solution Approach 2:
The through hole acts as an intermediary structure between the liquid supply channel and the heating zone. It facilitates gas-liquid separation by providing a dedicated pathway for gas to escape, preventing gas from mixing with the liquid supply and ensuring clean atomization.
2Productivity
If heating is applied without a connecting part structure, then the structure is simpler, but heating uniformity is insufficient leading to poor atomization efficiency
Solution Approach 1:
The connecting part performs preliminary action by pre-heating the liquid as it enters the heating zone. This ensures the liquid reaches optimal temperature before atomization occurs, improving atomization efficiency and preventing uneven heating.
Solution Approach 2:
The connecting part features a curved or arc-shaped heating wire configuration that follows the contour of the liquid flow path. This curved arrangement ensures uniform heat distribution across the liquid stream, eliminating cold spots and achieving consistent atomization efficiency.
3Stability of the object's composition
If the heating member is not embedded in the oil guiding member, then the structure is simpler, but heating uniformity and atomization consistency are insufficient
Solution Approach 1:
The heating member is embedded within the oil guiding member, merging the liquid guidance function and heating function into a single integrated component. This integration ensures that the liquid follows a controlled path through the heating zone, maintaining consistent atomization quality and preventing structural complexity from increasing overall system complexity.
Solution Approach 2:
The embedding structure creates local quality variations within the heating assembly, with the heating wires positioned at specific locations within the oil guiding member to optimize heat transfer. This localized heating arrangement ensures uniform atomization consistency while maintaining structural simplicity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution achieves high atomization efficiency, large atomization amount, and improved atomization quality by separating gas from liquid and ensuring uniform heating, addressing the deficiencies of prior art.
Implementation Method 1
The heating member is used for heating the oil guiding member, so that the liquid to be atomized is atomized on an end face of the oil guiding member close to the heating member
Implementation Method 2
the liquid to be atomized is atomized on an end face of the oil guiding member close to the heating member
Implementation Method 3
liquid to be atomized is atomized
Data Source
AI summary
The present disclosure provides a heating assembly and an atomization device. The atomization device includes an oil guiding member and a heating member. The oil guiding member has a through hole cutting through the oil guiding member. The through hole is configured to guide atomized gas generated on the oil guiding member out of the oil guiding member. The oil guiding member includes a connecting part. The connecting part is located in the through hole. The connecting part spans the through hole along a radial direction of the through hole. The heating member is embedded in one end of the oil guiding member. At least part of the heating member is located on the connecting part. The heating member is used for heating the oil guiding member, so that the liquid to be atomized is atomized on an end face of the oil guiding member close to the heating member.