Electronic Atomization Device Protrusion and Segmented Vaporization
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Solution Overview
Problem
Existing electronic vaporization devices face challenges in efficiently vaporizing liquid substrates while preventing dry burning and ensuring smooth aerosol production, often due to issues with airflow and liquid substrate distribution.
Innovation Solution
The electronic vaporization device incorporates a liquid storage part with a protrusion for easy filling and observation, a vaporization element with a porous body and heating element, and a ventilation system to guide air bubbles away from the vaporization surface, ensuring efficient vaporization and aerosol production.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the liquid storage chamber is isolated from the airflow channel, then liquid substrate distribution is improved, but device complexity increases
Solution Approach 1:
The device is divided into functionally independent modules: a liquid storage chamber for holding liquid substrate and an airflow channel for guiding air flow. These chambers are isolated from each other to prevent direct mixing, ensuring reliable liquid distribution to the vaporization element while maintaining separate airflow paths. This segmentation resolves the contradiction by organizing complexity into manageable, independent functional units.
Solution Approach 2:
A liquid guide structure acts as an intermediary component between the liquid storage chamber and the vaporization element. This mediator controls and directs liquid substrate flow from the isolated storage chamber to the vaporization surface, ensuring reliable liquid distribution without requiring direct connection between storage and airflow channels, thus maintaining both isolation and functional connectivity.
2Ease of operation
If a protrusion part is added to the liquid storage part, then ease of operation is improved, but device complexity increases
Solution Approach 1:
A protrusion part is added locally to the liquid storage part to provide filling and observation functions. This localized structural modification allows users to easily fill liquid substrate and observe liquid levels without complicating the entire device structure. The protrusion serves as a dedicated interface for user interaction, resolving the contradiction by concentrating operational functionality in a specific location rather than redistributing it throughout the device.
3Productivity
If air bubbles are guided away from the vaporization surface, then vaporization efficiency is improved, but device complexity increases
Solution Approach 1:
Air bubbles are extracted and guided away from the vaporization surface through dedicated airflow paths and guide structures. By separating the air bubble removal function from the vaporization process, the system maintains efficient vaporization without allowing bubbles to interfere with liquid substrate contact. This extraction approach resolves the contradiction by isolating the bubble management function into specific structural elements rather than requiring complex integrated control.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances the efficiency of vaporization, prevents dry burning, and allows for smooth aerosol production by ensuring consistent airflow and liquid substrate distribution, improving the overall performance of the device.
Implementation Method 1
a vaporization element configured to vaporize the liquid substrate from the liquid storage chamber to generate aerosol
Implementation Method 2
The porous body is provided with a liquid absorbing surface
Data Source
AI summary
An electronic vaporization device includes a liquid storage part internally having a liquid storage chamber for storing a liquid substrate and an airflow channel isolated from the liquid storage chamber; a vaporization element for vaporizing the liquid substrate to generate aerosol; a first shell that defines an air outlet hole for the aerosol to escape from the electronic vaporization device; and a second shell connected to the liquid storage part and covering a second part of the outer surface of the liquid storage part; the liquid storage part includes a protrusion part protruding from the first or the second part of the outer surface, at least part of an outer surface of the protrusion part is not covered by the first shell nor by the second shell. During assembly, only the first shell and the second shell need to be fixedly connected to the liquid storage part respectively.