Atomizer Air Passage System for Vapor Flow Efficiency
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional atomizers lack efficient air and vapor flow designs, leading to suboptimal user experience and operation complexity in e-liquid injection and vapor inhalation.
Innovation Solution
The atomizer features a novel air passage system with an air hole, gap, air channel, and groove configuration between glass tubes, facilitated by silicone fixing parts and a ceramic core, allowing direct e-liquid injection and improved airflow for efficient vapor production and inhalation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional atomizers use independent e-liquid injector, air inlet and air outlet, then the structure is simple, but the air and vapor flow efficiency is poor
Solution Approach 1:
The patent integrates the air inlet, air outlet, and e-liquid injector into a unified base structure with interconnected air passages. The base contains integrated air channels that connect the air inlet to the heating element and the air outlet to the vapor discharge path, merging previously independent components into a coordinated flow system that improves vapor production efficiency while maintaining reasonable structural complexity.
Solution Approach 2:
The base structure serves multiple functions simultaneously: it houses the air inlet, contains the air passage system, supports the heating element, and provides the e-liquid injector interface. This multi-functional design consolidates several components into a single structural element, improving overall system efficiency without proportionally increasing complexity.
2Productivity
If conventional atomizers use simple structure, then the manufacturing is easy, but the vapor discharge efficiency is suboptimal
Solution Approach 1:
The air passage system is segmented into distinct functional zones within the base: an air inlet channel, a heating element support section, and a vapor discharge channel. Each segment is designed to perform its specific function optimally, with clear transitions between zones. This segmentation allows for standardized manufacturing processes for each segment while achieving complex overall functionality.
Solution Approach 2:
The air passages are nested within the base structure, with channels routed through the base material itself. The heating element is positioned within the base, and the air passages are configured to flow around and through designated areas, creating a nested arrangement that maximizes space utilization and vapor discharge efficiency within the compact base structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances airflow and vapor flow between glass tubes, simplifies e-liquid injection, and provides a user-friendly inhalation experience with efficient vapor discharge through the groove, addressing the inefficiencies of conventional atomizers.
Implementation Method 1
The vapor produced in the ceramic core
Implementation Method 2
The vapor produced in the ceramic core is driven by the air to flow in the space between the first glass tube 3 and the second glass tube 4
Data Source
Figure 1
Figure 2
Figure 3
AI summary
An atomizer includes a module for e-liquid injection and vapor circulation. the module includes a first silicone fixing part, a first glass tube, and a second glass tube disposed in the first glass tube. The top end of the first glass tube and the top end of the second glass tube are fixed on the first silicone fixing part. The first silicone fixing part includes a side wall including a groove.