Atomizer Air-Path Structure for Stable Aerosol Concentration

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Solution Overview

Problem

Existing electronic atomization devices suffer from insufficient aerosol concentration and concentration attenuation due to pressure differences in the liquid storage cavity, leading to inadequate liquid flow and inefficient aerosol generation.

Innovation Solution

The atomizer design includes an air path communication between the liquid storage cavity and the outside, forming first and second air channels to balance pressure and maintain the atomization assembly in an adequate state for absorbing aerosol-generating material, ensuring consistent aerosol concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the liquid storage cavity is sealed to maintain pressure, then liquid flow is improved, but aerosol concentration becomes insufficient and attenuates during continuous generation

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoidaerosol concentration
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The air path is divided into multiple channels (first air channel and second air channel) with different functions: the first air channel provides ventilation to balance pressure, while the second air channel allows air to pass through the liquid storage member to the atomization assembly. This segmentation allows the system to maintain both pressure balance and adequate aerosol concentration simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liquid storage member acts as an intermediary component that allows air to pass through it via the second air channel while blocking liquid flow. This intermediary function enables the atomization assembly to receive both liquid and air, maintaining adequate concentration without requiring the liquid storage cavity to be completely sealed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If pressure is increased to improve liquid flow, then liquid flow rate is improved, but aerosol concentration attenuates during continuous use

Engineering Contradiction:
Improveliquid flow rateVSAvoidaerosol concentration
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The first air channel provides a feedback mechanism where air flows from the atomization assembly back to the liquid storage cavity, dynamically balancing the pressure inside the cavity with the outside pressure. This feedback loop ensures that pressure increases are compensated, maintaining both liquid flow rate and aerosol concentration during continuous operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses pneumatic principles by introducing air channels that allow gas flow to balance pressure differences. The first air channel creates a pressure equalization path, while the second air channel allows controlled air passage through the liquid storage member, using pneumatic pressure management to maintain both liquid flow and aerosol concentration.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If the atomization assembly is sealed to prevent leakage, then aerosol generation is improved, but pressure balance is lost and concentration attenuates

Engineering Contradiction:
Improveaerosol generation efficiencyVSAvoidpressure balance
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The air path is segmented into two functional channels: the first air channel handles pressure balance by allowing air flow between the liquid storage cavity and outside, while the second air channel handles aerosol generation by allowing air to pass through the liquid storage member to the atomization assembly. This segmentation resolves the contradiction by assigning different functions to different air paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liquid storage member serves as an intermediary that differentially allows air and liquid: it permits air to pass through via the second air channel for atomization while blocking liquid to prevent leakage. This intermediary function enables the atomization assembly to remain sealed for efficient aerosol generation while maintaining pressure balance through the first air channel.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively maintains the atomization assembly's adequate state, preventing aerosol concentration and taste attenuation during prolonged use by balancing pressure differences, thereby enhancing aerosol generation efficiency.

Implementation Method 1

the aerosol-generating material is heated and atomized by the atomization assembly

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the aerosol-generating material is heated and atomized by the atomization assembly

Methodology Applied
Scientific EffectAtomization: Evaporation

Implementation Method 3

air path communication is formed between the liquid storage cavity and an outside so as to maintain the atomization assembly in an adequate state for absorbing the aerosol-generating material

Methodology Applied
Scientific EffectPressure balance: Pressure Gradient

Implementation Method 4

a liquid storage member arranged in the outer tube so as to guide liquid

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250359595A1Atomizer and electronic atomization device
Publication Date: 2025.11.27 SHENZHEN SMOORE TECH LTD
  • US20250359595A1 patent drawing
  • US20250359595A1 patent drawing
  • US20250359595A1 patent drawing

AI summary

An atomizer includes: a liquid storage cavity for storing a liquid aerosol-generating material; and an atomization core arranged in the liquid storage cavity, the atomization core including: an outer tube arranged in the liquid storage cavity, at least one first liquid inlet hole in liquid communication with the liquid storage cavity being provided on the outer tube, a liquid storage member arranged in the outer tube so as to guide liquid, a center channel being provided in the liquid storage member, and an atomization assembly arranged in the center channel, the atomization assembly absorbing an aerosol-generating material transported by the liquid storage member and heating and atomizing the aerosol-generating material. Air path communication is formed between the liquid storage cavity and an outside so as to maintain the atomization assembly in an adequate state for absorbing the aerosol-generating material.