Electronic Cigarette Atomizer With Nested Cartridge Retention

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Solution Overview

Problem

Existing electronic cigarette atomizers expose cigarette cartridges externally, making them prone to falling and difficult to replace safely.

Innovation Solution

The electronic cigarette atomizer design includes a housing body with a detachable base and cigarette cartridge bin, featuring a magnet connection, a printed circuit board with an ejector pin, and a microphone for airflow sensing, which securely mounts and protects the cartridge, preventing it from falling and facilitating easy replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cigarette cartridge is exposed outside the atomizer for easy installation and replacement, then the ease of operation is improved, but the reliability deteriorates because the cartridge may fall off

Engineering Contradiction:
Improveease of cartridge replacementVSAvoidcartridge retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cigarette cartridge bin is disposed inside the housing body, with the cartridge nested within the bin structure. The base with mounting hole provides an inner containment structure, while the housing body with cigarette cartridge bin provides an outer protective structure, forming a nested arrangement that secures the cartridge while allowing easy access for replacement

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the cigarette cartridge is exposed outside the atomizer, then the ease of operation is improved, but the object-generated harmful factors worsen due to risk of falling

Engineering Contradiction:
Improvecartridge accessibilityVSAvoidfalling risk
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The cigarette cartridge bin and mounting hole structure provide a pre-prepared containment mechanism that prevents the cartridge from falling. The magnetic attachment mechanism provides beforehand securing force that automatically holds the cartridge in place, preventing harmful falling before it can occur

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the base and housing body are detachably connected through magnet, then the ease of operation is improved for module separation, but the strength of connection deteriorates compared to permanent fixation

Engineering Contradiction:
Improvemodule detachabilityVSAvoidconnection strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The magnetic connection between base and housing body provides a dynamic connection that can be easily attached and detached when needed, while maintaining sufficient holding strength during normal use. The magnetic force allows the connection to be strong enough to prevent accidental separation but weak enough to allow intentional detachment for maintenance or replacement operations

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design securely fixes and protects the cigarette cartridge, preventing it from falling and allowing for convenient replacement, while ensuring continuous operation by maintaining airflow and preventing blockages.

Implementation Method 1

a magnet is disposed on the housing body and/or the base. The base is detachably connected to the housing body through the magnet.

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

The microphone is configured to sense airflow entering the air inlet hole.

Methodology Applied
Scientific EffectPressure sensing: Pressure Gradient

Data Source

PatentUS20240122241A1Electronic cigarette atomizer
Publication Date: 2024.04.18 SHENZHEN INFEITE TECH CO LTD
  • US20240122241A1 patent drawing
  • US20240122241A1 patent drawing

AI summary

An electronic cigarette atomizer includes a housing body, a cigarette holder, and a base. A battery bin and a cigarette cartridge bin are disposed in the housing body. A battery is detachably disposed in the battery bin. A first opening communicating with the battery bin and the cigarette cartridge bin is defined at a first end of the housing body. A second opening communicating with the cigarette cartridge bin is defined at a second end of the housing body. The cigarette holder communicating with the second opening is detachably disposed at one end, close to the second opening, of the housing body. A printed circuit board (PCB) is disposed in the base. An ejector pin is connected to the PCB. A mounting hole is further defined on the base. The mounting hole is configured to detachably mount a cigarette cartridge.