Atomizer Electrical Assembly With Modular Battery Contacts
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Solution Overview
Problem
Conventional atomization devices, such as electronic cigarettes, have complex electrical configurations that require significant labor for soldering and assembly, leading to high manufacturing costs.
Innovation Solution
An atomization device with a modular design comprising an atomization component and a battery component, where the battery is assembled in an electrical conductive member with elastic sheet groups and bumps for simple electrical connections, allowing for a cartridge-like assembly that simplifies manufacturing and reduces labor costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If soldered wires are used to connect battery to atomizer, then electrical connection is achieved, but manufacturing complexity increases and labor costs rise
Solution Approach 1:
The device is divided into separate modular components: a battery component and an atomization component. Each component can be manufactured independently and then assembled through simple connection structures (connection hole and connection protrusion), eliminating the need for complex soldering operations while maintaining reliable electrical connection.
2Reliability
If soldering and assembling are used for electrical configuration, then electrical connection is established, but labor work increases
Solution Approach 1:
By segmenting the device into modular components with simplified connection interfaces, the manufacturing process can be streamlined. The connection structure (hole and protrusion design) allows for rapid assembly without requiring skilled soldering operations, thereby reducing labor time and increasing production efficiency.
3Ease of manufacture
If modular design with electrical conductive member is used, then manufacturing complexity is reduced, but electrical connection reliability must be maintained
Solution Approach 1:
The device is divided into separate modular components: a battery component and an atomization component. Each component can be manufactured independently and then assembled through simple connection structures (connection hole and connection protrusion), eliminating the need for complex soldering operations while maintaining reliable electrical connection.
Solution Approach 2:
The electrical conductive member acts as an intermediary element between the battery and atomizer. It provides a reliable electrical connection path through the modular interface, ensuring that the simplified assembly process does not compromise electrical connectivity. The conductive member bridges the two components while maintaining stable electrical contact.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The simplified electrical configuration enables efficient automatic assembly, reducing labor costs and improving manufacturing process efficiency.
Implementation Method 1
An inner side of a first end of the conductive bracket is provided with a first elastic sheet group. An outer side of the first end of the conductive bracket is provided with a first contacting bump... An inner side of a second end of the conductive bracket is provided with a second elastic sheet group
Data Source
AI summary
The present disclosure provides an atomization device, comprising an atomization component and a battery component. The atomization component comprises an atomizer. The atomizer comprises a heating member and two conductive members. One ends of the two conductive members are connected with two ends of the heating member. The battery component comprises a battery and an electrical conductive member. The battery is assembled in the electrical conductive member. The battery is electrically conducted to the other ends of the two conductive members through the electrical conductive member. The atomization component and battery component of the atomization device are combined in a cartridge-like manner. The electrical connection of S is simple, which simplifies the manufacturing process. A mechanical configuration can further be applied to achieve a simple automatic assembly operation to improve the manufacturing process efficiency of the atomization device and reduce labor costs.