Atomizer With Nested Tubes For E-Cigarette Storage

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Solution Overview

Problem

Conventional electronic cigarette atomizers have limited e-liquid storage capacity due to their small size, which cannot meet user needs.

Innovation Solution

An atomizer design featuring a plastic outer tube and a thin metal inner tube, where the metal inner tube is directly connected to the plastic outer tube, forming a liquid storage chamber that increases storage volume without complex connecting structures, and an atomizing assembly with a porous body and heating structure for efficient e-liquid atomization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the atomizer volume is kept small for portability, then the device is convenient to carry, but the e-liquid storage capacity is limited

Engineering Contradiction:
ImproveportabilityVSAvoide-liquid storage capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent implements nesting by placing the metal inner tube inside the plastic outer tube, creating a concentric dual-tube structure. The metal inner tube defines an air inlet passage while the space between the inner and outer tubes forms the liquid storage chamber, effectively utilizing the annular space for e-liquid storage without increasing overall device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If a thick metal inner tube is used to ensure structural strength, then the structure is more durable, but the liquid storage chamber volume is reduced

Engineering Contradiction:
Improvestructural strengthVSAvoidliquid storage chamber volume
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The patent employs a thin-walled metal inner tube that provides sufficient structural strength while minimizing the occupation of liquid storage space. The metal inner tube is designed with optimized wall thickness to balance mechanical strength requirements with the need to maximize the annular liquid storage chamber volume between the inner and outer tubes.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If complex connecting structures are used to connect the metal inner tube to the plastic outer tube, then the connection is more secure, but the device complexity increases and space is wasted

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconnecting structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the connection function into the integral structure by designing the metal inner tube to be directly connected to the plastic outer tube through an integrated forming process. The connecting portion is formed as an integral part of the plastic outer tube, eliminating the need for separate connecting components and reducing overall device complexity while maintaining connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If conventional single-tube structures are used, then the structure is simple, but the liquid storage capacity is insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoidliquid storage capacity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent transforms the conventional single-tube structure into a nested dual-tube configuration where the metal inner tube is positioned inside the plastic outer tube. This nesting arrangement creates an annular liquid storage chamber that significantly increases e-liquid capacity while maintaining relatively simple manufacturing processes and structural design.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly increases the e-liquid storage capacity while maintaining structural strength and simplicity, improving the atomization efficiency and preventing overheating, thus enhancing the overall performance of the electronic cigarette.

Implementation Method 1

the atomizing assembly is used to absorb e-liquid in the liquid storage chamber and atomize the e-liquid

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the atomizing assembly is used to absorb e-liquid in the liquid storage chamber and atomize the e-liquid

Methodology Applied
Scientific EffectHeating/Atomization: Evaporation

Data Source

PatentUS11083223B2Electronic cigarette and atomizer thereof
Publication Date: 2021.08.10 SHENZHEN SMOORE TECH LTD
  • US11083223B2 patent drawing
  • US11083223B2 patent drawing
  • US11083223B2 patent drawing

AI summary

Provided are an electronic cigarette and an atomizer thereof, wherein an atomizer (10) comprises a liquid storage assembly (100) and an atomization assembly (200). The liquid storage assembly (100) comprises a plastic outer tube (120) and a metal inner tube (140). The plastic outer tube (120) comprises an outer tube body (122) and a connecting portion (124) provided in the outer tube body (122), wherein the connecting portion (124) is integrally connected to the outer tube body (122). The metal inner tube (140) is provided in the outer tube body (122), and the metal inner tube (140) is directly connected to the connecting portion (124). The interior of the metal inner tube (140) forms an air inlet passage (142), and a liquid storage chamber (160) is formed between the plastic outer tube (120) and the metal inner tube (140). The atomization assembly (200) is used to suction cigarette liquid in the liquid storage chamber (160) and atomize same. The atomization assembly (200) is provided with an airflow passage (210), and the airflow passage (210) is in communication with the air inlet passage (142).