Atomizing Core Layout for Direct Aerosol Flow and Higher Smoke Density

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Solution Overview

Problem

Traditional electronic atomizing devices suffer from poor smoke density due to insufficient smoke generation, leading to an unfavorable user experience.

Innovation Solution

The atomizing surface is positioned away from the battery and towards the mouthpiece, with the heater attached to the atomizing surface, allowing smoke to enter the air suction channel directly without bypassing the atomizing core, reducing smoke loss and enhancing smoke density per unit time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If the atomizing surface is positioned towards the battery in traditional devices, then the structure is simplified, but smoke loss increases and smoke density decreases

Engineering Contradiction:
Improvesmoke lossVSAvoidstructural complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent inverts the conventional arrangement by positioning the atomizing surface towards the mouthpiece instead of towards the battery. This reversal allows smoke to travel directly from the atomizing surface to the mouthpiece through the air suction channel, preventing smoke loss that would occur if smoke had to bypass the atomizing core. The heater remains on the battery side while the atomizing surface faces the mouthpiece, creating an optimized smoke delivery path.

Inventive Principle:
Principle #13The other way round (Inversion)

2Quantity of substance

If the smoke path is lengthened in traditional devices, then the structure allows for component placement, but smoke density decreases due to smoke loss

Engineering Contradiction:
Improvesmoke amount per unit timeVSAvoidsmoke path length
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The patent extracts the air suction channel as a separate, dedicated pathway that is isolated from the liquid reservoir. This extracted channel provides a direct route for smoke to travel from the atomizing surface to the mouthpiece, bypassing the need for smoke to travel through the liquid reservoir or other components. The connecting assembly houses this isolated air suction channel, ensuring smoke reaches the user efficiently without loss.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the atomizing surface is repositioned towards the mouthpiece, then smoke delivery is improved, but the structure becomes more complex

Engineering Contradiction:
Improveeffective smoke generation efficiencyVSAvoidatomizer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a nested structure where the atomizing core is mounted on the connecting assembly, which itself is received within the housing. The air suction channel is nested within the connecting assembly and isolated from the liquid reservoir in the housing. This nested arrangement allows for the complex functionality of direct smoke delivery while maintaining a compact integrated structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures a sufficient amount of smoke is inhaled per unit time, improving user experience by minimizing smoke loss and reducing power consumption, while maintaining airflow stability and preventing battery corrosion.

Implementation Method 1

the atomizer converts the electrical energy into thermal energy

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the e-liquid absorbs the thermal energy and atomizes to form smoke

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20260060302A1Atomizing core, atomizer and electronic atomizing device
Publication Date: 2026.03.05 SHENZHEN SMOORE TECH LTD
  • US20260060302A1 patent drawing
  • US20260060302A1 patent drawing
  • US20260060302A1 patent drawing

AI summary

An atomizing core is configured to be electrically connected to a battery of an electronic atomizing device, the electronic atomizing device defines an air suction channel, and the electronic atomizing device includes a mouthpiece at an end of the air suction channel. The atomizing core includes a base and a heater. The base is configured to store liquid and has an atomizing surface located in the air suction channel, wherein the atomizing surface is arranged to face away from the battery and towards the mouthpiece. The heater is arranged on the atomizing surface and configured to atomize the liquid.