Atomizing Core With Integrated Detecting Chip For Status Monitoring
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Solution Overview
Problem
Aerosol generating devices lack a detection function to monitor the working and usage status of the atomizing core, making it difficult for users to determine if the atomizing core has exceeded its service life, which can lead to unsafe usage.
Innovation Solution
An atomizing core with a built-in detecting chip that records and monitors the working information, including usage time and temperature, to alert users when the core is nearing the end of its service life, ensuring safe operation and facilitating timely replacement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a detecting chip is added to the atomizing core, then the ability to monitor working status and ensure safety is improved, but the device complexity increases
Solution Approach 1:
The detecting chip is nested within the atomizing base, utilizing the existing accommodating groove structure. This integration allows the detection function to be embedded within the existing device architecture without requiring a separate external monitoring unit, thereby improving safety while minimizing the increase in overall device complexity.
Solution Approach 2:
The electrode assembly serves multiple functions: it provides electrical connection for power supply to the heating member, establishes electrical connection for the detecting chip, and enables signal transmission between the chip and control board. This multi-functionality reduces the need for additional separate components, balancing the added detection capability with controlled device complexity.
2Reliability
If the atomizing core structure is modified to accommodate the detecting chip, then the monitoring function is improved, but the ease of manufacture deteriorates
Solution Approach 1:
The accommodating groove for the detecting chip is pre-formed during the molding of the atomizing base. This preliminary action integrates the detection component housing into the base manufacturing process itself, avoiding the need for separate post-assembly steps to create the chip mounting structure, thereby reducing overall assembly complexity despite the added functionality.
Solution Approach 2:
The electrical connections for both the heating member and the detecting chip are integrated into a single electrode assembly unit. This merging of connection functions into one assembly reduces the number of separate wiring operations required during manufacturing, making the assembly process more efficient despite the added detection functionality.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The detecting chip allows users to monitor the atomizing core's status, preventing unsafe usage and extending the device's lifespan by enabling timely replacement, thus ensuring the aerosol generating device operates in a healthy and safe condition.
Implementation Method 1
a heating member supported on the other end of the atomizing bracket, for heating and atomizing the aerosol-forming substrate
Implementation Method 2
a liquid guiding member arranged in the atomizing cover, is configured to absorb and/or store the aerosol-forming substrate entering through the liquid inlet hole
Data Source
AI summary
An atomizing core includes an atomizing base, an atomizing bracket, a heating element, an atomizing cover, a liquid guiding member, a detecting chip and an electrode assembly. The atomizing base is concavely provided with accommodating groove, one end of the atomizing bracket is fixed in the accommodating groove, the heating member is supported at the other end of the atomizing bracket, the atomizing cover is provided at the outside of the heating member, the liquid guiding member is arranged in the atomizing cover, the detecting chip is provided in the accommodating groove. When the atomizing core is working, the detecting chip detects and records the working information of the atomizing core, so that the user can monitor the working and usage status of the atomizing core.