Atomizing Core Heater with Graphene Pipe for Uniform Ignition

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Solution Overview

Problem

Current atomizing devices, such as e-cigarettes, require repeated insertion of the core into the heating module for accurate ignition, leading to complex ignition steps and incomplete burning due to unilateral irregular burning of the core.

Innovation Solution

An atomizing core with a heater comprising a resistance mesh pipe and a graphene heat conducting pipe, surrounded by annular electrodes, ensures rapid and uniform heating regardless of the core's radial angle, using a flow guiding element and filter to facilitate complete burning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the core is inserted into the heating module multiple times to achieve accurate ignition, then the ignition accuracy is improved, but the ignition steps become complicated and the operation becomes complex

Engineering Contradiction:
Improveignition accuracyVSAvoidignition steps complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The heating module automatically detects the core's insertion state and adjusts heating parameters accordingly, eliminating the need for repeated manual insertion attempts. The system self-adapts to ensure accurate ignition on the first attempt, simplifying the user operation while maintaining high ignition accuracy.

Inventive Principle:
Principle #25Self-service

2Productivity

If the core is heated at a specific placement angle or position, then the heating efficiency is improved, but the burning becomes unilateral and irregular

Engineering Contradiction:
Improveheating efficiencyVSAvoidburning uniformity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The heating module employs multiple heating elements distributed at different positions and angles around the core, with each element providing localized heating. This ensures that the entire core surface receives uniform heat distribution regardless of its insertion orientation, achieving both high heating efficiency and complete burning without unilateral irregularity.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the core is placed away from the heating portion, then the device structure is simplified, but the burning becomes incomplete and irregular

Engineering Contradiction:
Improveheating module structureVSAvoidburning completeness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The heating module transitions from a single-point or single-area heater to a three-dimensional array of heating elements surrounding the core. This spatial distribution ensures that even when the core is placed at various positions within the heating chamber, all parts of the core remain within effective heating range, guaranteeing complete burning without requiring precise placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables rapid and uniform heating of the core, preventing incomplete burning and improving the user experience by ensuring complete combustion regardless of the core's position within the heating module.

Implementation Method 1

a heater, disposed around an outer periphery of the core, wherein the heater comprises a heating pipe and a heat conducting pipe

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the heat conducting pipe surrounds and contacts the outer periphery of the core

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20230225409A1Atomizing core and atomizer
Publication Date: 2023.07.20 LUXSHARE PRECISION IND SHENZHEN
  • US20230225409A1 patent drawing
  • US20230225409A1 patent drawing
  • US20230225409A1 patent drawing

AI summary

An atomizing core and an atomizer are provided. The atomizing core includes a core, a heater, a flow guiding element, a filter and a tube. The core includes a first end and a second end dispose on an opposite side of the first end. The heater is disposed around an outer periphery of the core. The heater includes a heating pipe and a heat conducting pipe. The heat conducting pipe surrounds and contacts the outer periphery of the core, and the heating pipe surrounds and contacts an outer periphery of the heat conducting pipe. The flow guiding element is disposed on the second end of the core. The filter is disposed on a side of the flow guiding element away from the core. The tube is used to cover the core, the heater, the flow guiding element and filter.